Drying of carrots in microwave and halogen lamp–microwave combination ovens

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LWT 38 (2005) 549–553

Drying of carrots in microwave and halogen lamp–microwave

combination ovens

Gulum Sumnu

, Elif Turabi, Mecit Oztop

Department of Food Engineering, Middle East Technical University, 06531 Ankara, Turkey

Received 16 September 2003; received in revised form 20 July 2004; accepted 22 July 2004

Abstract

Carrot slices were dried by using microwave, halogen lamp–microwave combination and hot-air drying. Microwave and halogen

lamp–microwave combination drying were applied after carrots were dried to 0.47 kg moisture/kg dry solid by hot-air drying.
Drying time, rehydration capacity and colour of the carrots dried by different methods were compared. The increase in microwave
oven power level decreased the drying time. Microwave drying at the highest power and halogen lamp–microwave combination
drying reduced the drying time to an extend of 98% in comparison to conventionalhot-air drying and a high-quality dried product
was obtained. Moreover, in the case of halogen lamp–microwave combination drying, moisture level was reduced to a level, which is
lower than the one achieved by other methods. Less colour change occurred when microwave and halogen lamp–microwave
combination drying were applied. Carrots dried in microwave and halogen lamp–microwave combination oven had lower L*, higher
a* and b* values and had higher rehydration capacity as compared to hot-air drying.
r

2004 Swiss Society of Food Science and Technology. Published by Elsevier Ltd. All rights reserved.

Keywords: Microwave; Halogen lamp; Drying; Carrot; Colour

1. Introduction

Carrot (Daucus carota L.) is one of the important

vegetables grown throughout the world containing high
amounts of sugar. Carrot is cooked, dried to be used in
instant soups or meals or consumed as raw. Carrots are
the highest carotene containing foods which makes dried
carrot slices an excellent candidate for developing an oil
free snack food if the nutritionalval

ue and a puffed

texture can be preserved (

Lin, Durance, & Scaman,

1998

).

Hot-air drying is commonly used to dry carrots. The

properties of dried vegetables are affected by chemical
and physicalchanges. Chemicalchanges mainly affect
sensory characteristics such as colour, taste and aroma
where as physicalchanges affect handl

ing properties

such as swelling capacity and cooking time (

Nijhuis et

al., 1998

). The disadvantages of hot-air drying is that it

takes a long time even at high temperatures which
results in degradation of the dried product quality
(

Sharma & Prasad, 2001

). Microwave drying offers an

alternative way to improve the quality of dried products.
Microwave drying has the advantages of selective
heating, energy efficiency, speed and requirement of less
floor space (

Schiffmann, 2001

). The drawbacks of

microwave drying are uneven heating, damage of food
texture in case of very rapid mass transfer and high
start-up costs (

Nijhuis et al., 1998

). Therefore, combined

convection-microwave drying is more common as
compared to sole microwave drying. The usual means
of applying microwaves to a drying process is at the end
of falling rate period. Enhanced moisture loss due to the
pressure driven flow is seen in microwave drying. In the
later stages of a conventional drying process internal
thermal penetration is slow thus slowing down the
drying process. Microwaves that are applied during later

ARTICLE IN PRESS

www.elsevier.com/locate/lwt

0023-6438/$30.00 r 2004 Swiss Society of Food Science and Technology. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.lwt.2004.07.006

Corresponding author. Tel.: +90-312-2105628; fax: +90-312-

2101270.

E-mail address: gulum@metu.edu.tr (G. Sumnu).

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stages of conventionaldrying penetrate easily and are
absorbed selectively in wet layers. Thus, much higher
penetration rates can be maintained toward the later
part of a drying process (

Datta, 2001

).

Microwave drying is used for drying of pasta and

post-baking of biscuits. Microwave drying of some
vegetables like onion and potato slices in combination
with hot air is carried out in industrialscale (

Nijhuis

et al., 1998

). There are various studies at the research

level about drying of vegetables (

Lin et al., 1998

;

Riva, Schiraldi, & Di Ceseare, 1991

;

Sharma &

Prasad, 2001

). Microwave drying of mushrooms in

combination of hot air resulted in improved moisture
diffusivity, better rehydration properties and improved
flavour retention (

Riva et al., 1991

). Vacuum microwave

dried carrot slices were shown to have higher rehydra-
tion capacity, higher nutritive value, lighter colour
and softer texture than air dried carrots (

Lin et al.,

1998

). Combined microwave hot-air drying resulted

in a reduction in the drying time of garlic cloves
to an extend of 80–90% in comparison to conventional
hot-air drying and the garlic cloves were lighter in
colour (

Sharma & Prasad, 2001

). In addition, the

retention of volatile components responsible for flavour
strength

was

more

in

microwave

hot-air

drying

than hot-air drying. When the effects of different
drying methods (tray, spouted bed, combined micro-
wave and spouted bed, refractance window drying on
asparagus quality was compared, microwave-spouted
bed drying resulted in highest retention of total
antioxidant activity (

Nindo, Sun, Wang, Tang, &

Powers, 2003

).

Pretreatment methods were found to be effective in

quality of microwave dried vegetables. Pretreatment
with fructose corn syrup was shown to retard enzymatic
browning and reduce the tartness of microwave vacuum
dried cranberrires (

Yongsawatdigul& Gunasekaran,

1996

).

Halogen lamp–microwave combination drying com-

bines the time saving advantages of microwaves with
surface

moisture

removaladvantages

of

hal

ogen

lamp heating. Halogen lamp heating provides near
infrared radiation (wavelength 0.7–5 mm) with deeper
penetration depth than typicalinfrared sources that emit
in the mid-infrared. In halogen lamp heating inside oven
is heated and radiation is focused at the surface of the
food which can help to remove moisture from the
surface and to prevent sogginess of the dried product.
There is no information in scientific literature about
drying of fruits and vegetables by using this method.
Therefore, the objective of this study is to compare the
effects of microwave drying, halogen lamp–microwave
combination drying and hot-air drying on the drying
rate and on the quality of carrots. The effects of
different microwave powers on the quality of carrots
were also studied.

2. Materials and methods

2.1. Material

Fresh carrots with initialmoisture content of 90%

were obtained from a local market. Prior to drying,
samples were washed, peeled and sliced having a
thickness of 6 mm.

2.2. Drying

The hot-air drying experiments were performed in a

pilot plant tray dryer (Armfield Limited, D 27412,
England) Drying was performed at 60 1C with an air
velocity of 1.7

70.1 m/s untila moisture content of

0.12 kg moisture/kg dry solid was reached. Four
hundred grams of fresh carrots were used in each run.

Microwave drying experiments were performed in a

domestic microwave oven (Vestel, Turkey). Power levels
were determined by IMPI 2-L test (

Buffler, 1993

). High

power level was calculated as 560 W, medium power as
397 W and low power as 286 W. Microwave drying was
performed after carrots were dried to a moisture content
of 0.47 kg moisture/kg dry solid (dry basis) by hot-air
drying. The reason for using such a combination was to
prevent cooking of carrots in microwave oven. Twenty
grams of samples were placed in the oven and in every
15 s, weight loss was recorded by a digital balance.

Halogen lamp–microwave combination oven (Advan-

tium ovent, General Electric Company, Louisville, KY,
USA) was used in halogen lamp–microwave combina-
tion drying (

Fig. 1

). Halogen lamp at the top was

located 15 cm above the food surface while the halogen
lamp at the bottom was just under the rotary table.
Halogen lamps at the top and bottom were operated at
50% power and microwaves were operated at 50%
power. The power of the oven was determined as 706 W
by using IMPI 2-liter test (

Buffler, 1993

). Halogen

ARTICLE IN PRESS

Fig. 1. Illustration of halogen lamp–microwave combination oven:
(1) upper halogen lamps, (2) lower halogen lamp, (3) microwaves,
(4) turntable.

G. Sumnu et al. / LWT 38 (2005) 549–553

550

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lamp–microwave combination drying was also per-
formed after carrots were dried to a moisture content
of 0.47 kg moisture/kg dry solid (dry basis) by hot-air
drying.

2.3. Quality evaluation

Colour: Colour of the samples was measured using a

Minolta colour reader (CR-10, Japan). The colour
readings were expressed by ICI coordinates (L*a*b*)
system. L*, a* and b* indicates whiteness/darkness,
redness/greenness, blueness/yellowness values, respec-
tively. A standard white colour was used as a reference.
Eight replicate readings were carried out.

Rehydration ratio: Rehydration ratio was determined

by using the method of

Maskan (2001)

. The rehydration

capacity of dried carrot slices was evaluated by
immersing 10 g of dried samples in water at 50 1C for
50 min. In every 10 min, sample was taken out, blotted
with paper towelto eliminate surface water and then
reweighed. The rehydration ratio described as percen-
tage water gain was calculated from sample weight
difference before and after rehydration using Eq. (1):

Rehydration ratio ¼

W

t

W

d

W

d

;

(1)

where W

t

is the weight of rehydrated sample (g) at any

time and W

d

is the weight of the dried sample.

2.4. Statistical analysis

Analysis of variance (ANOVA) was performed to

determine significant differences between different dry-
ing methods (p

p0.05). Variable means were compared

by Duncan’s Multiple Range test. Standard errors were
calculated and added to the bar graphs. Drying
experiments were repeated twice.

3. Results and discussion

Fig. 2

shows the change in moisture content of carrots

with time by hot-air drying. The moisture content
decreased exponentially with drying time with a
coefficient of determination of 0.97. When microwave
or halogen lamp–microwave combination drying was
applied to fresh carrots, carrots were cooked instead of
being dried. Therefore, microwave was applied after
moisture content of carrots was reduced to 0.47 kg
moisture/kg dry solid by hot-air drying. The drying
curves of carrots for microwave drying and halogen–
microwave combination drying after hot-air drying can
be seen in

Fig. 3

. As expected higher absorbed

microwave power led to increased rates of evaporation
and moisture loss. When microwave drying continued

after 0.12 kg moisture/dry solid was reached, charring
and arcing occurred.

When microwave heating was combined with halogen

lamp heating, it was possible to dry carrots faster as
compared to microwave drying only. Drying time in
halogen lamp–microwave combination oven was almost
the same as compared to drying time in microwave oven
at the highest power. The near infrared radiation from
the halogen lamp was combined by the effects of
microwaves which caused higher rates of moisture loss
from the product. Moreover, in combination oven it was
possible to dry carrots to a moisture content of 0.018 kg
moisture/kg dry solid without charring and arcing
taking place.

Time required to reduce moisture content of carrots

from 0.47 to 0.12 kg moisture/kg dry solid with
microwave drying at the highest power was 2.5 min
while it was 2.6 min in halogen lamp–microwave
combination drying. The respective drying times were
128 min under hot-air drying. Thus, the drying times
were about 98% shorter in microwave drying at the

ARTICLE IN PRESS

y = 8.9239e

-0.0091x

R

2

= 0.9713

0

1

2

3

4

5

6

7

8

9

10

0

100

200

300

400

500

600

Time (min)

Moisture content (kg water/kg dry solid)

Fig. 2. Drying curve of carrots in hot-air drying.

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0

50

100

150

200

250

300

350

Time (s)

Moisture content (kg water/kg dry solid)

Fig. 3. Drying curves of carrots in microwave and halogen lamp–
microwave combination drying: (~), microwave (low power);
(*), microwave (medium power); (D), microwave (high power); (m),
halogen lamp–microwave combination.

G. Sumnu et al. / LWT 38 (2005) 549–553

551

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highest power and in halogen lamp–microwave combi-
nation drying than that of corresponding hot-air drying.
Shorter drying time in microwave oven can be explained
by high internalpressure and concentration gradients
which increased the flow of liquid through the food to
the boundary. Similar results were obtained by different
studies in which hot-air microwave finish drying was
found to reduce convection drying time of fruits and
vegetables significantly (

Maskan, 2000

;

Funeba &

Ohlson, 1998

;

Lin et al., 1998

).

As microwave power increased L* values of carrots

increased meaning that carrots having a lighter colour
was obtained (

Fig. 4

). When high powers were used,

drying was performed in a shorter time so that colour
was much more preserved.

Krokida and Maroulis (1999)

also showed that microwave drying and microwave-
vacuum drying prevented colour damages during dry-
ing. Hot-air dried carrots were significantly darker in
colour as compared to carrots dried by high and
medium powers of microwave heating or halogen–mi-
crowave combination drying. This was due to the high
temperature reached during long time of drying. No
significant difference was found between L* values of
carrots dried in microwave or combination oven.
According to

Howard, Barswell, and Aselage (1996)

the lightness of carrot was affected by processing
temperatures with higher temperatures causing darker
colour.

The a* and b* values of carrots dried in microwave at

high powers and halogen lamp–microwave combination
oven were found to be significantly the same (

Figs 5

and

6

). Air dried carrot slices were found to be darker with

less yellow and red hues as compared to microwave
dried ones (

Lin et al., 1998

). The yellow and red colour

of carrot slices is attributed to the presence of carotenes
(

Wagner & Warthesen, 1995

). Due to the short period of

drying in microwave and halogen lamp–microwave
combination oven carotenes might be less destroyed
and colour is more preserved.

Rehydration ratio is widely used as a quality

evaluation method after drying. In fact, it is a complex
process and indicates the chemicaland physicalchanges
caused by drying procedures (

Feng & Tang, 1998

;

Lewicki, 1998

). The rehydration ratio of carrots dried by

microwave or halogen lamp–microwave combination
oven was found to be significantly different from that of
hot-air dried carrots (p

p0.05) (

Fig. 7

). This can be

explained by the high internal pressure produced by
microwave heating which can cause structure of carrot
slices to expand and puff. It was previously shown that
microwave dried carrot slices exhibited higher rehydra-
tion ratio than air dried ones (

Lin et al., 1998

). A less

dense structure had higher capacity to absorb water
reconstituted. Lower rehydration values of hot-air dried
carrots can be an evidence for product shrinkage caused
by severe heating and for prolonged drying resulting in
irreversible physical and chemical changes.

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c

b

a

ba

c

10

20

30

40

50

60

70

1

2

3

4

5

Drying method

L*

Fig. 4. Effects of different drying methods on L* values of carrots: (1)
microwave (low power), (2) microwave (medium power), (3) micro-
wave (high power), (4) halogen lamp–microwave combination, (5) hot
air. Bars having different letters are significantly different (p

p0.05).

bc

c

a

ab

bc

10

15

20

25

30

35

1

2

3

4

5

Drying method

a* val

u

e

Fig. 5. Effects of different drying methods on a* values of carrots: (1)
microwave (low power), (2) microwave (medium power), (3) micro-
wave (high power), (4) halogen lamp–microwave combination, (5) hot
air. Bars having different letters are significantly different (p

p0.05).

b

b

ab

a

c

10

15

20

25

30

35

40

45

50

1

2

3

4

5

Drying method

b* val

ue

Fig. 6. Effects of different drying methods on b* values of carrots: (1)
microwave (low power), (2) microwave (medium power), (3) micro-
wave (high power), (4) halogen lamp–microwave combination, (5) hot
air. Bars having different letters are significantly different (p

p0.05).

G. Sumnu et al. / LWT 38 (2005) 549–553

552

background image

4. Conclusions

In this paper the effects of different drying methods

on quality of carrots were compared. Microwave drying
at the highest power and halogen lamp–microwave
combination drying shortened the drying time of carrots
significantly. Carrots dried in microwave and halogen
lamp–microwave combination oven had significantly
higher rehydration ratio and less colour deterioration.
Therefore, these methods can be advised for drying of
carrots which can be used in the industry of instant
soups and snack foods. In addition, halogen lamp–mi-
crowave combination oven can be recommended to be
used if the moisture content of the product is required to
be reduced to very low values.

Acknowledgements

General Electrics Company is greatly acknowledged

for donation of the halogen lamp–microwave combina-
tion oven (Advantiumt oven).

References

Buffler, C. (1993). Microwave Cooking and Processing: Engineering

Fundamentals for the Food Scientist, New York: Avi Book.

Datta, A. K. (2001). Fundamentals of heat and moisture transport for

microwaveable food product and process development. In A. K.
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Technology for Food Applications (pp. 115–172). New York: Marcel
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Feng, H., & Tang, J. (1998). Microwave finish drying of diced apples in

a spouted bed. Journal of Food Science, 63, 679–683.

Funeba, T., & Ohlson, T. (1998). Microwave assisted air dehydration

of apple and mushroom. Journal of Food Engineering, 38, 353–367.

Howard, L. R., Barswell, D. D., & Aselage, J. (1996). Chemical

composition and color of stained carrots as affected by processing.
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on some quality properties of dehydrated prodcuts. Drying
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Journal of Food Engineering, 36, 81–87.

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of vacuum microwave, air and freeze dried carrot slices. Food
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Maskan, M. (2000). Microwave/air and microwave finish drying of

banana. Journal of Food Engineering, 44, 71–78.

Maskan, M. (2001). Kinetic of colour change of kiwifruits during hot

air and microwave drying. Journal of Food Engineering, 48,
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Nijhuis, H. H., Torringa, H. M., Muresan, S., Yuksel, D., Leguijt, C.,

& Kloek, W. (1998). Approaches to improving the quality of dried
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Sharma, G. P., & Prasad, S. (2001). Drying of garlic (Allium sativum)

cloves by microwave-hot air combination. Journal of Food
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encapsulated carrot carotenes. Journal of Food Science, 60,
1048–1053.

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0

0.5

1

1.5

2

2.5

3

0

10

20

30

40

50

Time (min)

Rehydration ratio

Fig. 7. Effects of different drying methods on rehydration ratio of
carrots: (~), microwave (low power)

b*

; (*), microwave (medium

power)

b

; (D), microwave (high power)

a

; (m), halogen lamp–microwave

combination

ba

; (&), hot air

c

. *Treatments having different letters are

significantly different (p

p0.05).

G. Sumnu et al. / LWT 38 (2005) 549–553

553


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