Microsoft Word - 200 kW, 2SG8 515M-4.doc

CATALOGUE CARD

K4-15-129

MINING INDUCTION MOTORS

Issue 2

Dąbrowa Górnicza

2SG8 515M-4

Page 1 / 6

File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

APPLICATION

The motors of 3SG8 515M-4 type are motors intended for driving mining machines and equipment,
especially for driving getting units of heading machines.
The motors can be used in underground parts of mines and surface installations of the mines, where there
are possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.

CHARACTERISTIC FEATURES OF MOTORS

•

Induction 3-phase motors with welded squirrel-cage rotor,

•

Explosion-proof construction with flame-proof casing of motor „d” - mark

I M2 EExd I, equipment

ranked as group I of category M2 according to Directive 94/9/EC,

•

The degree of protection IP 55 acc. to PN-EN 60034-5:2000U,

•

The motors are cooled by water flowing through the water jacket of body,

•

Primary voltage executions:
1000, and 1140V – 50Hz; After settlement it is possible to execute the motors for other voltage up to
1140V and frequency of 60Hz

•

Class of insulation: class H,

•

Thermal protection of motors: bimetal sensors (NC) or posistor PTC sensors -in winding of stator and in
bearing nodes – two identical circuits: basic and stand-by,

•

Temperature control: thermometric resistors Pt 100 in winding and bearing nodes,

•

Two-inlet terminal box equipped with one or two cable inlets with rubber gaskets selected to the outer
diameters of conductors, type 54235.02…. and 54232… M28 produced by GOTHE&Co.

•

The motor is equipped with the final link of protection conductor continuity control circuit, mounted in
the terminal box – primary execution: the link 8SX9006-0AA00 produced by BARTEC

• Feeding and start-up: the motors are intended for feeding from power network – start-up by direct

switching on the voltage.

•

The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical
climate TA or TH is possible.

COMPATIBILITY WITH REQUIREMENTS OF STANDARDS

The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and

domestic norms:

- norms for electrical equipment in areas of explosion hazard:

-  EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
-  EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U + A1:2003U,
-  EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,

- norms for rotational electric machines:

- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001

- domestic norms for induction motors for mining machines:

- PN G-38010:1997 .

CERTIFICATES

The motors have the certificate EC (ATEX ) issued by notified Testing Station FTZÚ Radvanice, valid on
the area of European Union.

CATALOGUE CARD

K4-15-129

MINING INDUCTION MOTORS

Issue 2

Dąbrowa Górnicza

2SG8 515M-4

Page 2 / 6

File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

TECHNICAL DATA

Table 1

PARAMETERS VALUES

Rated power P

[kW]

200

Rated voltage U

[ V ]

1000 1140

Frequency f

[ Hz ]

Rated current I

[ A ]

152 133

Power factor cos

0,82

Efficiency

η [ %]

Rotational speed n [min

-1

]

1480

Rated moment M

[Nm]

1290

Multiplicity of start-up current I

6,6

Multiplicity start-up moment T

2,3

Critical moment M

[Nm]

3850

±5%

Mode of operation

S4-60% 40c/h J

ext

= 1 (FI.2)

Rotor moment of inertia J

[kgm

]

3,2

Mass of motor [kg]

1800

The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment

relate to rated load at rated feeding conditions – 50Hz.

Multiplicities of start-up current, start-up moment and critical moment refer to direct connection of

the motor to the supply network (mains).

ext

– inertia moment of motor load referred to the shaft of motor.

DRAWINGS

Fig. 1. Diagram of motor connections – winding, protective terminals, thermal protection.

WINDING

BEARING

WINDING

BEARING N

BEARING P

THERMOBIMETALS

CATALOGUE CARD

K4-15-129

MINING INDUCTION MOTORS

Issue 2

Dąbrowa Górnicza

2SG8 515M-4

Page 4 / 6

File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

Fig. 3 Overall and assembly dimensions of motors

Cable inlet of type 54235.02... produced by Gothe & Co.

for feeder cable (...).

Venting of cooling system

- G3/4

Transport eye

Cable inlet of type 54232... M28 produced by Gothe & Co.

for additional pilot wire (Ø

13-19 mm) or stopper M28x1,5

View X

View Y

Venting of cooling system

- G3/4

Transport eye

Water outlet G3/4

Water inlet G3/4

Safety valve G1

CATALOGUE CARD

K4-15-129

MINING INDUCTION MOTORS

Issue 2

Dąbrowa Górnicza

2SG8 515M-4

Page 5 / 6

File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

CONDITIONS OF OPERATION AND APPLICATION

•

Ambient temperature

0÷40

•

Relative humidity at temperature of 35

97÷100%

•

Height above the sea level

≤ 1000m

•

Degree of corrosive aggressiveness C acc. to PN-71/H-04651

•

Admissible inclination of the shaft axis to level

-40

/ +80

•

Parameters of cooling water at inlet of cooling system
-

maximum temperature

+40

maximum static pressure

3MPa

minimum flow

15 dm

/ min

•

Supply voltage

(0,95÷1,05)U

•

Water circulation terminal

G3/4

•

Electrical terminal

Power supply connection – mining armor conductor with rubber armor and insulation, multicore, screened for voltage

of 0, 6/1kV, with section area of cores selected to operating conditions.

Connection of circuits of temperature sensors and temperature control thermometric elements – auxiliary cores of

feeder cable or multicore armored (control) pilot wire with section area of wires up to 4mm2.

•

When connecting the motor with one conductor the hole for inlet 54232…-M28 is stopped FLP by stopper M28x1,5.

•

Leading the armor conductors to terminal box through cable inlets selected according to the outer
diameter of conductors acc. to table 2.

Tabela 2

Type

inlet

54235.02-46 54235.02-49 54235.02-53 54235.02-57 54235.02-61 54235.02-65 54235.02-68

Feeding

cable

The range of diameters of
conductors for cable inlet
54235.02-...

41÷46 44÷49 48÷53 52÷57 55÷61 60÷65 64÷68

Type of inlet

54232.16-M28

54232.18-M28

54232.19-M28

Pilot wire

The range of diameters of
conductors for cable inlet
54232...-M28

13÷16 15÷18 17÷19

OFFER FOR DELIVERIES OF MOTORS

The producer offers motors in primary execution and in options executed against the order from customer
(additional, diversified equipment).

Table 3

Constructional characteristic of

motor

Basic execution

Execution against order

Rated voltage

1000; 1140V

other voltage up to 1140V

Frequency 50Hz

60Hz

Form of execution

flanged IM 3001 (B3)

Class of insulation

Thermal protection – type of sensors

bimetal (NC) in winding + posistor PTC in

winding and bearing disks

Temperature control – thermometric
elements

thermometric resistors Pt 100

Cable inlets

cable inlet 54235.02-53

and stopper M28x1.5

- other inlet type 54235.02... + inlet

54232.-.M28– acc. to table 2 or
stopper M28x1.5

The final link of protective conductor
continuity control circuit

8SX9006-0AA00

CK … appointed by Orderer

(acc. to catalogue card K4-15-121)

Climatic execution

for temperate climat

for tropical climate TH or TA

Constructional characteristic other

than above mentioned

–

acc. to settlements, it can require

acceptance of the unit certifying the

product

CATALOGUE CARD

K4-15-129

MINING INDUCTION MOTORS

Issue 2

Dąbrowa Górnicza

2SG8 515M-4

Page 6 / 6

File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

The following items are included to the delivered motor by producer:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.

ORDERING PROCEDURE

The following data should be stated in the order directed to the address of manufacturer given below:

-  type of motor, power
-  rated voltage and frequency
-  motor execution: preliminary – see table 3 column 2 or execution against order, for which required equipment and

constructional characteristic should be determined acc. to table 3 column 3.

When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” – accessible at
internet (web) sites and in Marketing Department of DFME DAMEL.

The producer offers additionally:

-   guarantee and after guarantee service,
-   delivery of spare parts,
-  training of employees in the range of correct maintenance and operating the motor.

Producer reserves the right to implement to the motor changes resulting from technical progress.

Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.

Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39

Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl

Elaborated: „DAMEL” – TK/PS/10/2004