2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Specifications
| Document ID: 1737139
Fastener Tightening Specifications
Application
Specification
Metric English
Child Seat Tether Anchor Bolt (Except 4-Door North America Vehicles)
25 N·m 18 lb ft
Child Seat Tether Anchor Bolt (4-Door North America Vehicles)
38 N·m 28 lb ft
Seat Belt Anchor Bolt
38 N·m 28 lb ft
Seat Belt Buckle Bolt
38 N·m 28 lb ft
Seat Belt Height Adjuster Bolts
27 N·m 20 lb ft
Seat Belt Retractor Bolt
38 N·m 28 lb ft
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1737139
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Component Locator
| Document ID: 1791458
Seat Belt Component Views
Seat Belt Assembly
(1) Seat Belt Switch - Left
(2) Seat Belt Pretensioner - Left and Right
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1791458
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Component Locator
| Document ID: 1959456
Seat Belt Connector End Views
Seat Belt Switch
Connector Part Information
• KET MG 610392
• 2-Way F Series Sealed (WH)
Pin
Wire
Circuit
Function
1
BN/WH
--
Seat Belt Switch - Driver (Notchback)
D-GN
238
Seat Belt Switch - Driver (Hatchback)
2
BK
650
Ground
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1959456
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1924486
Seat Belt Latch Stop Installation
Callout
Component Name
Preliminary Procedure
1. Locate the hole in the seat belt webbing where the original seat belt stop button was
located.
2. If the original hole in the seat belt webbing is not visible, perform the following:
3. Ensure the seat belt latch plate is located above the mark or original hole.
• If either the right or left stop button is missing use the opposing seat belt as a
reference.
• With the opposing seat belt fully stowed, measure the distance between the seat
belt lower anchor and the stop button.
• Using the measurement obtained above, measure and mark the location of the
missing stop button on the center of the seat belt webbing.
1
Seat Belt Stop Button
Procedure
1. Work the male half of the stop button through the hole in the webbing or at
the marked location.
2. Align the female half of the stop button with the male half of the stop button.
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3. Snap the two halves together.
4. Trim off any access of the male half of the stop button flush with the female
half of the stop button.
Tip
Ensure the male half of the stop button is facing forward in the vehicle in order to
ensure the stop button will not snag customers clothing.
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1787742
Driver or Passenger Seat Belt Buckle Replacement
(Lever Type Recliner)
Removal Procedure
1. Remove the screws (2) and the trim cover (1).
2. Remove the bolt (2) and the seat belt buckle (1).
© 2010 General Motors Corporation. All rights reserved.
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Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
1. Install the seat belt buckle (1)and secure with bolt (2).
Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).
2. Install the trim cover (1)and secure with the screws (2).
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Document ID: 1787742
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1787744
Driver or Passenger Seat Belt Buckle Replacement
(Knob Type Recliner)
Removal Procedure
1. Remove the knob (1), screws (2) and the trim cover (3).
2. Remove the bolt (2) and the seat belt buckle (1).
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1787744
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Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
1. Install the seat belt buckle (1)and secure with bolt (2).
Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).
2. Install the trim cover (3)and secure with the screws (2).
3. Install the knob (1).
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Document ID: 1787744
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1787746
Rear Seat Belt Buckle Replacement
Removal Procedure
1. Remove the rear seat cushion. Refer to
Rear Seat Cushion Replacement
.
2. Remove the bolt and the seat belt buckle.
Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1787746
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1. Install the seat belt buckle and secure with bolt.
Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).
2. Install the rear seat cushion. Refer to
Rear Seat Cushion Replacement
.
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1737144
Front Seat Belt Replacement
Repair Procedure
1. Remove the bolt cover, bolt and the seat belt anchor on the upper center pillar.
2. Remove the lower center pillar trim panel. Refer to
Center Pillar Lower Trim Panel
Replacement
.
3. Remove the bolt and the seat belt anchor on the lower center pillar.
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4. Disconnect the pretensioner connector (3).
5. Remove the bolt (2) and the seat belt retractor (1).
Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
1. Install the seat belt retractor (1) with the bolt (2).
Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).
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2. Connect the pretensioner connector (3).
3. Install the seat belt anchor to the upper center pillar with the bolt.
Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).
4. Install the bolt cover.
5. Install the lower center pillar trim panel. Refer to
Center Pillar Lower Trim Panel
Replacement
.
6. Install the seat belt anchor to the lower center pillar with the bolt.
Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1737146
Seat Belt Replacement - Center Rear
Removal Procedure
1. Pull the rear seat knob and fold the rear seat cushion.
2. Remove the bolts and the seat belt anchors.
3. Remove the left rear cargo area trim panel and remove the bolt from the rear center seat
belt retractor.
Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
© 2010 General Motors Corporation. All rights reserved.
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1. Install the seat belt anchors with the bolts.
Tighten
Tighten the seat belt anchor bolts to 38 N·m (28 lb ft).
2. Install the rear center seat belt retractor with the bolt.
Tighten
Tighten the rear center seat belt retractor bolt to 38 N·m (28 lb ft).
3. Install the rear cargo area trim panel and unfold the rear seat.
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1737371
Shoulder Belt Replacement - Rear
Removal Procedure
1. Remove the bolt (1) and the seat belt anchor on the wheelhouse trim panel.
2. Remove the upper back panel shelf. Refer to
Rear Window Shelf Trim Panel Replacement
.
3. Remove the bolt (1) and the seat belt retractor (2).
Installation Procedure
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1737371
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Notice:
Refer to
Fastener Notice
in the Preface section.
1. Install the seat belt retractor (2) with the bolt (1).
Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).
2. Install the upper back panel shelf. Refer to
Rear Window Shelf Trim Panel Replacement
.
3. Install the seat belt anchor to the upper wheelhouse trim panel with the bolt (1).
Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1737149
Seat Belt Height Adjuster Replacement - Front
Removal Procedure
1. Remove the upper center pillar trim panel. Refer to
Center Pillar Upper Trim Panel
Replacement
.
2. Remove the bolts (2) and the seat belt height adjuster (1).
Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1737149
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1. Install the seat belt height adjuster (1) with the bolts (2).
Tighten
Tighten the seat belt height adjuster bolts to 27 N·m (20 lb ft).
2. Install the upper center pillar trim panel. Refer to
Center Pillar Upper Trim Panel
Replacement
.
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Document ID: 1737149
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1543758
Child Restraint Tether Anchor Replacement (Five Door)
Removal Procedure
1. Open the tether anchor access cap.
2. Remove the bolt and the tether anchor.
Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1543758
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1. Install the tether anchor with the bolt.
Tighten
Tighten the child seat tether anchor bolt to 25 N·m (18 lb ft).
2. Close the tether anchor access cap.
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1787761
Child Restraint Tether Anchor Replacement (Four Door
North America)
Removal Procedure
1. Open the tether anchor cover.
2. Remove the bolt (1) and the tether anchor (2).
Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1787761
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1. Install the tether anchor (2) with the bolt (1).
Tighten
Tighten the child seat tether anchor bolt to 38 N·m (28 lb ft).
2. Close the tether anchor cover.
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2008 Chevrolet Aveo
|
Aveo, Wave, G3, Barina (VIN S/T) Service Manual
|
Safety and Security
|
Seat Belts
|
Repair Instructions
| Document ID: 1787765
Child Restraint Tether Anchor Replacement (Four Door
Except North America)
Removal Procedure
1. Open the tether anchor access cap.
2. Remove the bolt and the tether anchor.
Installation Procedure
Notice:
Refer to
Fastener Notice
in the Preface section.
© 2010 General Motors Corporation. All rights reserved.
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Document ID: 1787765
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1. Install the tether anchor with the bolt.
Tighten
Tighten the child seat tether anchor bolt to 25 N·m (18 lb ft).
2. Close the tether anchor access cap.
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Document ID: 1787765
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Document Outline