Microsoft Word - 36, 45 kW 2SG4 225S-4 i SG4 225M-4.doc

CATALOGUE CARD

K4-15-135

ISSUE

MINING INDUCTION MOTORS

2SG4 225S-4 i SG4 225M-4

PAGE

1/1

File No: 36, 45 kW 2SG4 225S-4 i SG4 225M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

APPLICATION

The one-speed motors of 2SG4 225S-4 and SG4 225M-4A are intended for driving mining machines and
equipment, and especially for driving transport conveyors and loader in combined cutter loaders.
The motors can be used in underground parts of mines and surface installations of the mines, where there are
possible explosion conditions for methane and/ or coal dust.
There is also possible to opearte the motors in the surroundings where the explosion-proof equipment is not required.

CHARACTERISTIC FEATURES OF MOTORS

•

Induction 3-phase motors with squirrel-cage rotor,

•

Explosion-proof construction with flame-proof casing of motor „d” and terminal box of reinforced construction “e”
- mark

I M2 EExde I to 1100V or explosion-proof construction with flame-proof casing of motor and terminal

box “d”- mark

I M2 EExde I to 1140V, equipment ranked as group I of category M2 according to Directive

94/9/EC,

•

The degree of protection IP 55 acc. to PN-EN 60034-5:2002U,

•

The motors are cooled by water flowing through the channels in body ,

•

The form of execution: special flanged execution – IM 3001(B5),

•

Basic voltage execution: 1000; 1140 V – 50 Hz

After settlement it is possible to execute the motors for other voltage and frequency of 60Hz.

•

Class of insulation: class H – primary execution, class H + reinforced wound insulation – execution against
order,

•

Thermal protection of motors: posistor PTC sensors in winding and bearing nodes –two identical circuits basic
and stand-by and bimetal sensors NC in winding – two circuits,

•

Single-inlet terminal box with one cable inlet with rubber gasket selected to the outer diameter of conductor of type
54235.2....or 54345.02 produced by Gothe,

•

The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the
terminal box – primary execution: 8SX 9006-0AA00 (diode + resistor) produced by Bartec,

After settlement the assembly of final unit CK of other type is possible (e.g. diode+resistor, reverse polarity,
etc.) produced by DAMEL (Catalogue Card K4-15-121).
•

Feeding and start-up: the motors are intended for feeding from power network – start-up by direct switching on
the voltage,

•

The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical climate TA
or TH is possible.

COMPATIBILITY WITH REQUIREMENTS OF STANDARDS

The motors meet requirements of Directive 94/9/EC (ATEX), european harmonized standards and domestic
norms:
- norms for electrical equipment in areas of explosion hazard:

-  EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
-  EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U,
-  EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,

- norms for rotational electric machines:

- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001

- domestic norms for induction motors for mining machines:

- PN G-38010:1997 (domestic norm).

CERTIFICATES

The motors have the certificates:

certificate EC ( ATEX ) issued by notified Testing Station FTZÚ,

valid on the area of European Union.

CATALOGUE CARD

K4-15-135

ISSUE

MINING INDUCTION MOTORS

2SG4 225S-4 i SG4 225M-4

PAGE

2/2

File No: 36, 45 kW 2SG4 225S-4 i SG4 225M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

TECHNICAL DATA

Table 1

Parameters

2SG4 225S-4

SG4 225M-4

Rated power P

[kW]

Current at rated voltage

[A] 1000V

[A] 1140V

24,5

33
29

Power factor cos

0,85 0,89

Efficiency

[%] 88

Rotational speed n

[1/min]

1450

Rated moment M

[Nm]

237

296

Multiplicity of start-up current

6,6

Multiplicity of start-up moment

2,8

Multiplicity of critical moment

max

3,0

2,7

Min. flow of cooling water

[dm

/min] 8

Mode of operation

S1;

S4-60%, 40c/h J

ext

S1;

S4-60%, 40c/h J

ext

Rotor moment of inertia J

kgm

0,17 0,19

Mass of the motor

300

320

1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment relate

to rated load at rated feeding conditions – 50Hz.

2. Multiplicities of start-up current , start-up moment and critical moment refer to direct connection of the

motor to the supply network (mains).

3. J

ext

– inertia moment of motor load referred to the shaft of motor

Fig.1 Diagram of motor connections

Fig.2 Diagram of cooling system

THERMOBIMETAL

BEARINGS

WINDING

BEARING

WINDING

Water inlet

Water outlet

Overpressure valve

CATALOGUE CARD

K4-15-135

ISSUE

MINING INDUCTION MOTORS

2SG4 225S-4 i SG4 225M-4

PAGE

4/4

File No: 36, 45 kW 2SG4 225S-4 i SG4 225M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

CONDITIONS OF OPERATION AND APPLICATION

•

Ambient temperature

0÷40

•

Relative humidity at temperature of 35

97÷100%

•

Height above the sea level

≤ 1000m

•

Degree of corrosive aggressiveness C acc. to PN-71/H-04651

•

Admissible inclination of the shaft axis to level

≤ 45

•

Parameters of cooling water at inlet of cooling system

maximum temperature

+40

maximum static pressure

3MPa

•

Supply voltage

(0,95÷1,05)U

•

Electrical terminal

Power supply connection – mining armour conductor with rubber armour and insulation, multicore, screened for
voltage of 0,6/1kV, with section area of cores selected to operating conditions.
Connection of circuits of temperature sensors– auxiliary cores of feeder armour cable with section area of wires
up to 4mm

•

Leading the armour conductors to terminal box through cable inlets selected according to the outer diameter of
conductors acc. to table 2.

Table

Type of inlet

The range of diameters of conductors for cable inlets

54235.02…

or 54345.02…

18-21

20-24

22-26 25-28 28-32 32-36

In case the Orderer does not state the type of cable inlet with outer diameter of conductor the motor is
delivered with cable inlet acc. to Table 3, column 2.

CATALOGUE CARD

K4-15-135

ISSUE

MINING INDUCTION MOTORS

2SG4 225S-4 i SG4 225M-4

PAGE

5/5

File No: 36, 45 kW 2SG4 225S-4 i SG4 225M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

OFFER FOR DELIVERIES OF MOTORS

The producer offers motors in primary execution and in options executed against the order from customer
(additional, diversified equipment).

Table 3

Constructional

characteristic of motor

Primary execution

Execution against order

rated voltage

1000; 1140V other

voltage

frequency 50Hz

50/60Hz

class of insulation

H + reinforced wound insulation

thermal

protection – type of sensors

posistor PTC

bimetal NC

posistor PTC

bimetal NC or other

temperature control

– thermometric elements

–

thermometric resistors Pt100

cable inlets

54235.2-24 box „d” 1140V

or 54345.2-24 box „e” 1000V

54235.2-…

or 54345.2-…

with selected gasket - see table 2

final link

of control circuit

8SX 9006-0AA00 (diode + resistor)

produced by Bartec.

CK … appointed by Orderer

(acc. to catalogue card K4-15-121)

climatic execution

for temperate climate

for tropical climate TH or TA

constructional characteristic

other than above mentioned

–

acc. to settlements, it can require

acceptance of the unit certifying the

product

The following items are included to the delivered motor:

- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.

ORDERING PROCEDURE

The following data should be stated in the order directed to the address of manufacturer given below:

type of motor, power

rated voltage and frequency

motor execution: preliminary – see table 3 column 2 or execution against order, for which required
equipment and constructional characteristic should be determined acc. to table 3 column 3.

When ordering we recommend to fill up the questionary „Statement of technical data of the motor...” – accessible at
internet (web) sites and in Marketing Department of DFME DAMEL.

The producer offers additionally:

- guarantee and after guarantee service,
- delivery of spare parts,

training of employees in the range of correct maintenance and operating the motor

Producer reserves the right to implement to the motor changes resulting from technical progress.

Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.

Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39

Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl

Elaboration: „DAMEL” – TK/LP/10/2004

Date of translati0on : August 24, 2005