CATALOGUE CARD
K4-15-153
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
4SGKf 225L-4
Page 1 / 4
File No: 100 kW, 4SGKf 225L-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
APPLICATION
The motors of type 4SGKf 225L-4 are intended for driving mining machines and equipment, especially for
driving cutting unit of heading machines.
The motors can be used in underground parts of mines and surface installations of the mines, where there are possible
explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not required.
CHARACTERISTIC FEATURES OF MOTORS
• The motor is executed as a set of two induction motors with squirrel-cage rotors operating on the same
shaft, supplied in parallel,
• Explosion-proof construction with flame-proof casing of motor „d” - mark
I M2 EExd I, equipment
ranked as group I of category M2 according to Directive 94/9/EC,
• The degree of protection IP 55 acc. to PN-EN 60034-5:2002U,
• The motors are cooled by water flowing through water jacket of body.
• Form of execution: flanged execution.
• Basic voltage execution: 380, 500, 550, 660, 1000; 1140V (Y) – 50Hz
After settlement it is possible to execute the motors for other voltage in the range 380 to 1140V and
frequency of 60Hz.
• Class of insulation: class F – primary execution, class H – execution against order,
• Thermal protection of motors: bimetal sensors NC or posistor PTC sensors in winding and bearing
nodes – two identical circuits basic and stand-by.
• One –inlet terminal box, equipped with cable inlet with rubber gasket,
• The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the
terminal box – primary execution: final unit CK-0A produced by DAMEL
After settlement the assembly of final unit CK of other type is possible (e.g. diode + resistor, reverse
polarity, etc.) produced by DAMEL -catalogue card K4-15-121).
• Feeding and start-up: the motors are intended for feeding from power network – start-up by direct
switching on the voltage,
• The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical
climate TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and domestic
norms:
− norms for electrical equipment in areas of explosion hazard:
EN 50014:1997 + A1:1999 + A2:1999 – Polish equivalent PN-EN 50014:2002U,
EN 50018:2000 + A1:2002 – Polish equivalent PN-EN 50018:2002U + A1:2003U,
EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,
− norms for rotational electric machines:
EN 60034-1:1998 + A1: 1998 + A2:1999 + AC: 2000 – Polish equivalent PN-EN 60034-1:2001
− domestic norms for induction motors for mining machines:
PN G-38010:1997.
CERTIFICATES
The motors have the certificate EC (ATEX) issued by notified Testing Station GIG KD “BARBARA” , valid on
the area of European Union.
CATALOGUE CARD
K4-15-153
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
4SGKf 225L-4
Page 2 / 4
File No: 100 kW, 4SGKf 225L-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
TECHNICAL DATA
Table 1
PARAMETERS VALUE
Rated power P
N
[ kW ]
100
Supply voltage U
N
[ V ]
380
500
550
660
1000
1140
Frequency f
N
[ Hz ]
50
Rated current I
N
[ A ]
194
145
134
110
72,5
63,5
Power coefficient cos
ϕ
0,87
Efficiency
η
[ %]
91,3
Rotational speed n
[min
-1
] 1450
Rated moment T
N
[Nm]
659
Multiplicity of start-up current I
k
/I
N
5,0
Multiplicity of start-up moment T
l
/T
N
2,1
Multiplicity of critical moment T
b
/T
N
2,0
Mode of operation
S6-60%
Rotor moment of inertia J
M
[kgm
2
] 1,5
Class of insulation
F or H
Mass of motor
[kg]
1100
DRAWINGS
Fig. 1.1 Diagram of connections of windings, protective terminals and bimetal sensors NC of motor.
Fig. 1.2 Diagram of connections of windings, protective terminals and posistor sensors PTC of motor.
winding N
winding P
bearings
winding N
winding P
bearings
CATALOGUE CARD
K4-15-153
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
4SGKf 225L-4
Page 3 / 4
File No: 100 kW, 4SGKf 225L-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Fig. 2. Overall and assembly dimensions.
CONDITIONS OF OPERATION AND APPLICATION
• Ambient temperature
0÷40
o
C
• Relative humidity at temperature of 35
o
C
≤ 100%
• Height above the sea level
≤ 1000m
• Degree of corrosive aggressiveness C acc. to PN-71/H-04651
• Admissible inclination of the shaft axis to level
≤ 50
o
• Supply voltage
(0,95÷1,05)U
N
• Parameters of cooling water at inlet of cooling system
- maximum temperature
30
0
- maximum static pressure
3 MPa
- minimum flow
12 dm
3
/min
Diagram of cooling water circulation
Venting
Water outlet
Water inlet
Cable inlet Wk2u/d80-41-46
Water outlet G ½“
Bumper
fixing strips
Water inlet G ½“
Section Y-Y
Venting G ½“
View U
View W
Rating plate
Water outlet G ½“
Water inlet G ½“
CATALOGUE CARD
K4-15-153
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
4SGKf 225L-4
Page 4 / 4
File No: 100 kW, 4SGKf 225L-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
• Water circulation terminal
G ½ ”
• Electrical terminal
Power supply connection – mining armor conductor with rubber armor and insulation, multicore,
screened section area of cores selected to operating conditions.
Connection of circuits of temperature sensors – auxiliary cores of feeder cable with section area of
conductors up to 4mm
2
.
•
Leading the armor conductors to terminal box through cable inlets selected according to the outer
diameter of conductors acc. to table 2
.
Table 2
Type of inlet
The range of diameters of conductors for cable inlets [mm]
Wk2u/d80...
34 ÷ 38
36 ÷ 40
40 ÷ 44
41 ÷ 46
44 ÷ 49
48 ÷ 53
52 ÷ 57
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the Customer order
(additional, diversified equipment).
Table 3
1
Constructional characteristic of
motor
2
Primary execution
3
Execution against order
rated voltage
380; 500; 550; 660; 1000; 1140V
- other voltage from the range 380÷1140V
- in one voltage version
frequency 50
Hz
60Hz
Form of execution
Flanged
-
class of insulation
F
H
thermal protection – type of sensors
bimetal (NC)
posistor PTC
Cable inlets
Cable inlet Wk2u/d80-41-46
– see tab. 2
- input Wk2/d80...acc. to table 2
final link
of control circuit
CK-0A
CK … appointed by Orderer
(acc. to catalogue card K4-15-121)
climatic execution
for mild climate
for tropical climate TH or TA
constructional characteristic other than
above mentioned
–
acc. to settlements, it can require
acceptance of the unit certifying the
product
The following items are included to the delivered motor by producer:
− running-technical documentation (RTD - Service Manual of the motor).
− declaration of conformity EC.
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
-
type of motor, power
-
rated voltage and frequency
- motor execution: preliminary – see table 3 column 2 or execution against order, for which required
equipment and constructional characteristic should be determined acc. to table 3 column 3.
When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” –
accessible at internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http:
www.damel.com.pl
, email:
office@damel.com.pl
Elaboration: „DAMEL” – TK/DB/11/2004