Microsoft Word - 30 kW, 3SG6 180M-4.doc

CATALOGUE CARD

K4-15-142

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

3SG6 180M-4

Page 1 / 1

File No: 30 kW, 3SG6 180M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

APPLICATION

The motors of type 3SG6 180M-4 are intended for driving mining machines and equipment, especially
driving unit of combined cutters loaders.
The motors can be used in underground parts of mines and surface installations of the mines, where there
are possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.

CHARACTERISTIC FEATURES OF MOTORS

• Induction motors, 3-phase, with cast squirrel-cage rotor,
•

Explosion-proof construction with flame-proof casing of motor „d” - mark

I M2 EExd I, equipment

ranked as group I of category M2 according to Directive 94/9/EC,

•

The degree of protection IP 55 acc. to PN-EN 60034-5:2000U,

•

The motors are cooled by water flowing through the water jacket of body,

•

Basic voltage executions: 440, 500, 660, 1000, 1140V – 50Hz; after settlement it is possible to execute
the motors for other voltage up to 1140 V and frequency of 60Hz.

•

Class of insulation: class F,

•

Thermal protection of motors: bimetal sensors (NC) or posistor PTC sensors -in winding and bearing
nodes – two identical circuits: basic and stand-by,

•

One-inlet terminal box equipped with one cable inlet with rubber gasket selected to the outer diameter of
feeder cable , type Wk2/… or Wk2u/…. production DAMEL… –catalogue card K4-15-136,

•

The motors are equipped with the final link of protection conductor continuity control circuit, mounted in
the terminal box – primary execution: unit CK-0A produced by DAMEL .
After settlement the assembly of final unit CK of other type is possible (e.g. diode+resistor, reverse
polarity, etc.) produced by DAMEL -catalogue card K4-15-121).

•

Feeding and start-up: the motors are intended for feeding from power network – start-up by direct
switching on the voltage,

•

The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical
climate TA or TH is possible.

COMPATIBILITY WITH REQUIREMENTS OF STANDARDS

The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and
domestic norms:
- norms for electrical equipment in areas of explosion hazard:

-  EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
-  EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U + A1:2003U,
-  EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,

- norms for rotational electric machines:

- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001

- domestic norms for induction motors for mining machines:

- PN G-38010:1997.

CERTIFICATES

The motors have the certificates:

- certificate EC ( ATEX ) issued by notified Testing Station GIG KD „BARBARA”, valid on the area of
European Union,
- certificate of Russian Testing Station MOC „Сертиум”, valid on the area of Russian Federation.

CATALOGUE CARD

K4-15-142

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

3SG6 180M-4

Page 2 / 2

File No: 30 kW, 3SG6 180M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

TECHNICAL DATA

Table 1

PARAMETERS VALUES

Rated power P

[kW]

Rated voltage U

[V]

440 500 660 1000 1140

Frequency f [Hz]

Rated current I

[A]

50,5 44,4 33,6 22,2 19,5

Power coefficient cos

0,88

Efficiency

[%]

88,5

Rotational speed n [min

-1

] 1460

Rated moment M

[Nm]

196

Multiplicity of start-up current I

6,4

Multiplicity of start-up moment

2,4

Multiplicity of critical moment M

2,6

Mode of operation

S4-60% 40c/h J

ext

= 1 (FI.2)

Rotor moment of inertia

[kgm

] 0,17

Mass of motor [kg]

250

1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated

moment relate to rated load at rated feeding conditions – 50Hz.

2. Multiplicities of start-up current, start-up moment and critical moment refer to direct connection of

the motor to the supply network (mains).

3. J

ext

– inertia moment of motor load referred to the shaft of motor

DRAWINGS

Fig. 1 Diagram of motor connections – winding and protective terminals, thermal protection –

bimetal sensors NC or posistor PTC.

Winding

Bearing

Bimetal sensors NC or posistor sensors PTC

CATALOGUE CARD

K4-15-142

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

3SG6 180M-4

Page 4 / 4

File No: 30 kW, 3SG6 180M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

Fig. 3 Overall and assembly dimensions of motors.

View W

Water inlet

4 holes

ater outlet

Type of

execution

Dimensions

Detail S

Centre bore

multi-spline

CATALOGUE CARD

K4-15-142

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

3SG6 180M-4

Page 5 / 5

File No: 30 kW, 3SG6 180M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

CONDITIONS OF OPERATION AND APPLICATION

• Ambient temperature

÷40

• Relative humidity at temperature of 35

97÷100%

• Height above the sea level

≤ 1000m

• Degree of corrosive aggressiveness C acc. to PN-71/H-04651
• Admissible inclination of the shaft axis to level

< 30

• Parameters of cooling water (at inlet ):

- maximum temperature

+30°C

- maximum static pressure

3MPa

- minimal flow

6dm

/min

• Supply voltage

(0,95 do 1,05)U

• Water circulation terminal

M22×1,5

• Electrical terminal
Power supply connection – mining armor conductor with rubber armor and insulation, multicore,

screened with section area of cores selected to operating conditions.
Connection of circuits of temperature sensors – auxiliary conductors of feeder cable with section area of
up to 4mm

• Leading the armor conductors to terminal box through cable inlets selected according to the outer

diameter of conductors acc. to table 2.

Table 2

Type of inlet

The range of diameters of cable

Wk2/d47..., Wk2u/d47...

19 ÷ 21mm

20 ÷ 24mm

22 ÷ 26mm

Wk2/d55..., Wk2u/d55...

24 ÷ 28mm

28 ÷ 32mm

30 ÷ 34mm

Wk2/d80..., Wk2u/d80...

34 ÷ 38mm

36 ÷ 40mm

40 ÷ 44mm

41 ÷ 46mm

OFFER FOR DELIVERIES OF MOTORS

The producer offers motors in primary execution and in options executed against the order from customer
(additional, diversified equipment).

Table 3

Constructional characteristic of

motor

Basic execution

Execution against order

Rated voltage

440; 500; 660; 1000; 1140V

other voltage within the range

440÷1140V

Frequency

50Hz 60Hz

Class of insulation

Thermal protection– type of sensors

bimetal (NC)

posistor PTC

Cable inlets

cable inlet Wk2/d80-36-40

other cable inlet Wk2/... lub Wk2u/...

acc. to table 2

The final link of protective conductor
continuity control circuit

CK-0A

CK … appointed by Orderer

(acc. to catalogue card K4-15-121)

Climatic execution

for temperate climate

for tropical climate TH or TA

Constructional characteristic other than
above mentioned

–

acc. to settlements, it can require

acceptance of the unit certifying the

product

The following items are included to the delivered motor by producer:

- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.

CATALOGUE CARD

K4-15-142

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

3SG6 180M-4

Page 6 / 6

File No: 30 kW, 3SG6 180M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

ORDERING PROCEDURE

The following data should be stated in the order directed to the address of manufacturer given below:

-  type of motor, power
-  rated voltage and frequency
-  motor execution: preliminary – see table 3 column 2 or execution against order, for which required

equipment and constructional characteristic should be determined acc. to table 3 column 3.

When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” –
accessible at internet (web) sites and in Marketing Department of DFME DAMEL.

The producer offers additionally:

- guarantee and after guarantee service,
- delivery of spare parts,

training of employees in the range of correct maintenance and operating the motor

Producer reserves the right to implement to the motor changes resulting from technical progress.

Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.

Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39

Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl

Elaboration: „DAMEL” – TK/PS/10/2004

Date of translation : 25 August 2005