© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
Parts and Accessories.
Installation Instructions.
EN/1
High on-board computer retrofit
BMW 5 Series (E39)
BMW X5 (E53)
Retrofit kit No.
65 90 0 308 455
Installation time
The installation time is approx 1,0 -1,5 hours, but this may vary depending on the condition of the car
and the equipment in it.
Important information
These installation instructions are primarily designed for use within the BMW dealership organisation
and by authorised BMW service companies.
In any event the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions in a rational order using the prescribed tools (special tools) and observing current
health and safety regulations.
Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred
as a result of this will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
All the figures show LHD cars, proceed in exactly the same way on RHD cars.
Pictograms
denotes instructions that draw your attention to special features.
denotes the end of the instruction or other text.
See the EBA CD or Aftersales Portal for explanations of the pictograms.
Do not archive the hard copy of these installation instructions since daily updates are made by Aftersales
Portal.
Subject to technical modifications.
Ordering instructions
The instrument cluster and coolant level switch are not part of the retrofit kit and must be ordered
separately (see EPC for part number and further details).
For cars with an M51 engine built before 01/99, the expansion tank must be replaced (see EPC for part
number and further details).
Special tools required
None
EN/2
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
Contents
Section
1.
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
2.
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
3.
Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
4.
Installation and cabling diagram for M51, M52 and M54 engines . . . . . . . . . . . . . . . . . . . . . . . .
6
5.
Installation and cabling diagram for M57 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
6.
To install and connect the connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
7.
To install and connect the coolant level switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.
Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
EN/3
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
1.
Parts list
Legend
A
Connection cable
B
Connection cable
C
Joint connector
D
Casing
E
Insulation-piercing connector
F
Instrument cluster (not supplied with the retrofit kit)
G
Coolant level switch (not supplied with the retrofit kit)
H
Cable tie (20x)
1
0
2
3
4
5
6
7
20
40
60
80
120 140
160
180
200
240
260
100
A
B
C
D
F
G
H
E
053 0624 Z
EN/4
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
2.
Preparations
TIS No.
Conduct a brief test
---
Disconnect the negative pole of the battery
12 00...
The following components must be removed first of all
Instrument cluster
62 21 000
Pedal trim
51 45 185
Footwell trim on the right
---
Glove compartment
51 16 360
Engine compartment protection tray (cars with an N57 engine only)
---
Coolant expansion tank (E39 cars with M51 engines built before 01/99 only)
17 11 100
Electrics box cover
---
Microfilter (E39 cars only)
64 31 010
EN/5
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
3.
Connection diagram
Branch
/Item
Description
Signal
Cable colour /
Cross-section
Connection location in the car
Abbreviation
/ Slot
A
Connection cable
---
---
---
---
A1
SW 18-pin socket casing
---
---
To instrument cluster
F
X16
A2
18-pin socket casing,
natural colour
---
---
To instrument cluster
F
X10113
A3
BL 26-pin socket casing
---
---
To instrument cluster
F
X10114
A4
26-pin SW plug casing
---
---
To standard wiring harness
X11175
A5
26-pin plug casing,
natural colour
---
---
To standard wiring harness
X11176
A6
Connection plug
---
BR
To joint connector behind the glove compartment
X219
A7
Connection plug
---
WS/GR/GE
To joint connector behind the glove compartment
I bus
A8
SW 4-pin socket casing
---
---
To gong in the footwell on the driver’s side
X518
B
Connection cable
---
---
---
---
B1
SW 2-pin socket casing
---
---
To coolant level switch
X112
B2
Cable eyelet M8
---
BR
Cars with M57 engine only
To earth post on the left-hand side of the engine compartment
Cars with M51, M52 and M54 engines only
To earth post on the right-hand side of the engine compartment
X165
X166
B3
Connection plug
---
---
To lamp control module
X10117 Pin
24
A
B
A8
A5
A4
A1
A2
A3
A7
B3
B2
B1
A6
053 0625 Z
EN/6
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
4.
Installation and cabling diagram for M51, M52 and M54 engines
Legend
A
Connection cable
B
Connection cable
F
Instrument cluster
G
Coolant level switch
1
Lamp control module
2
Joint connector
X939
3
Joint connector
X219
4
Gong
5
Earth post connection
X166
2+3
1
B
G
5
4
F
A
039 0706 Z
EN/7
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
5.
Installation and cabling diagram for M57 engine
Legend
A
Connection cable
B
Connection cable
F
Instrument cluster
G
Coolant level switch
1
Lamp control module
2
Joint connector
X939
3
Joint connector
X219
4
Gong
5
Earth post
X165
2+3
1
B
G
5
4
F
A
053 0626 Z
EN/8
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
6.
To install and connect the connection cable
Connect branches
A1-A3 to the cables of the
same colours on the instrument cluster
F.
Connect branches
A4 and A5 to the same
coloured socket casings
X11175 and X11176
on the standard wiring harness.
Route branch
A8 into the driver’s footwell.
Connect branch
A8 to the gong (1).
E53 only
Route branches
A6 and A7 to the joint connector
box (1).
Release joint connector
X939 (WS/RT/GE and
WS/GR/GE cables) from the joint connector box
(1).
Disconnect all the WS/GR/GE cables from joint
connector
X939 and connect them with branch
A7 to joint connector C.
Connect joint connector
C to the casing D and
then to the joint connector box (1).
F
A1
A2
A3
053 0627 Z
X11175
X11176
A4
A5
053 0628 Z
A8
1
053 0629 Z
A7
A6
D
C
1
X939
053 0630 Z
EN/9
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
6.
To install and connect the connection cable
E39 cars only
Route branches
A6 and A7 to the joint connector
box (1).
Release joint connector
X939, WS/GR/GE cable
and joint connector and
X10116, WS/RT/GE
cable from the joint connector box (1).
Disconnect the connection cable (2) between
joint connector
X939 and joint connector
X10116 (no longer required).
Connect branch
A7 to joint connector X939,
WS/GR/GE cable.
Connect joint connector
X939 to the joint
connector box (1).
All cars
Release joint connector
X219 from the joint
connector box (1).
Connect branch
A6 to joint connector X219.
If joint connector
X219 is fully occupied,
connect branch
A6 using insulation-
piercing connectors
E.
X939
X10116
2
1
A7
A6
053 0642 Z
A6
E
1
X219
053 0631 Z
EN/10
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
7.
To install and connect the coolant level switch
The expansion tank must be replaced on
cars with M51 engines built before 01/99.
Connect branch
B1 to the coolant level sensor G.
Install the coolant level sensor
G on the
expansion tank.
Cars with M57 engine only
Route branch
B2 to earth post X165 in the
engine compartment and secure it there.
Cars with M51, M52 and M54 engines only
Route branch
B2 to earth post X166 in the
engine compartment and secure it there.
Route branch
B3 through the grommets (1) and
(2) into the interior.
B1
G
053 0632 Z
B2
H
X165
B
053 0633 Z
X166
B2
039 0705 Z
1
2
053 0634 Z
B3
EN/11
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
7.
To install and connect the coolant level switch
Route branch
B3 to the lamp control module and
connect is to the 54-pin SW plug
X10117,
Pin 24.
B3
X10117
053 0635 Z
EN/12
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
8.
Concluding work
This retrofit system requires coding.
- Connect the battery
- Code the retrofit using DISPlus or GT-1 via path
Retrofit
- Conduct a brief test
- Conduct a function test
- Re-assemble the car
EN/13
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
9.
Circuit diagram
1
31 E
3
61-1
4
OELDR
15
ABS SL
7
KL 30
17
KL 15
8
58 G
13
AWL
5
FSB
X16
11
CAN_R_H
5
LSS
27
TANK 1+
12
TANK 1-
23
TANK 2+
16
TANK 2-
24
CAN_R_L
1
DFAHL
8
CAN_H
9
CAN_L
20
BBV-
25
RS
4
BBV+
19
KTEMP+
18
KTEMP-
14
AT+
22
AT-
X10114
10
0,5 BR
KL.31E
17
T2
18
T1
2
KFN
1
31
9
0,5 BR
0,35 WS GR GE
KL.31E
8
I-BUS
15
KL.30
16
KL.15
14
30H
12
KL.R
1
TXD
3
TAA
11
GONG_T3
7
K-BUS
X10113
X112
X518
X10117
X165/
X166
X939
X217
X1091
X10154
X14174
X10154
X14174
X1091
0,35 WS GR
0,35 WS RT
3
T2
2
T1
0,35 BR WS
0,35 BR
24
KFN
8
0,35 BR VI
0,75 BL BR GE
0,35 GE RT
0,5 SW RT WS
0,5 BR SW WS
0,5 SW RT GE
0,5 BR SW GE
AWL
11
0,5 GE BL
CAN_R-H
22
FSB
1
LSS
2
TANK 1+
3
TANK 1-
6
TANK 2+
7
TANK 2-
13
0,35 BR RT
0,5 GE SW
0,5 GE BR
0,5 WS VI
0,35 SW WS
0,35 SW RT
0,35 BR SW
CAN_R_L
20
0, 5 GE BL
K-BUS
19
DFAHL
24
CAN_H
26
CAN_L
12
TXD
14
TAA
16
T3
X11176
X11175
4
0,35 GR VI
0,35 GE
0,5 BR VI
0,5 BR GE
0,5 BL BR
0,5 BR SW
0,35 SW GN
RS
22
0,5 VI GN
KL.R
11
BBV+
12
KTEMP+
13
KTEMP-
24
AT+
25
AT-
5
30H
1
0,5 BR SW
0,35 BL
0,35 BR GN
0,35 GR SW
0,5 RT GE
0,75 GN BL
0,5 RT GE
0,75 GN BL
0,35 GR RT
31 E
2
61-1
3
OELBR
16
ABS SL
20
KL.30
21
KL.15
23
E58 G
053 0636 Z
EN/14
© BMW AG, Munich
Installation instructions No. 01 29 0 308 454
Issue date: 03.2004
9.
Circuit diagram
Legend
Cable colours
X16
SW 18-pin plug
X112
SW 2-pin plug
X165
Terminal 31 cable eyelet
X166
Terminal 31 cable eyelet
X217
Terminal 31 joint connector contact
X518
SW 4-pin plug
X939
I bus joint connector contact
X1091
Terminal 31 connector
X10113
WS 18-pin plug
X10114
BL 26-pin plug
X10117
SW 54-pin plug
X10154
Terminal 30 connector
X11175
SW 26-pin plug
X11176
WS 26-pin plug
X14174
Terminal 15 connector
BL
Blue
BR
Brown
GE
Yellow
GN
Green
GR
Grey
RT
Red
SW
Black
VI
Violet
WS
White
Document Outline