background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

1/21 

 

 

P

OWER 

S

UPPLY

 

■ 

AC 100-240V Wide-range Input  

■ 

Efficiency up to 90% 

■ 

Width only 32mm 

■ 

150% Peak Load Capability 

■ 

DC Input from 88 to 375Vdc 

■ 

Short-term Operation from 60Vac to 300Vac 

■ 

Full Power Between -25°C and +60°C 

■ 

Quick-connect Spring-clamp Terminals 

■ 

3 Year Warranty 

 
 

 

1. G

ENERAL 

D

ESCRIPTION

 

 

2. S

HORT

-

FORM 

D

ATA

 

Output voltage 

DC 24V 

 

Adjustment range 

24-28V 

 

Output current 

3.4A 

continuous, 24V 

 

5A 

for typ. 4s, 24V 

Output power 

80W 

continuous, 24V 

 

120W 

for typ. 4s, 24V 

Output ripple 

< 50mVpp 

20Hz to 20MHz 

Input voltage 

AC 100-240V  

±15% 

Mains frequency 

50-60Hz  

±6% 

AC Input current 

1.42 / 0.82A 

at 120 / 230Vac 

Power factor 

0.53 / 0.47 

at 120 / 230Vac 

AC Inrush current 

typ. 5 / 10A peak   at 120 / 230Vac 

DC Input voltage 

DC 110-300V 

-

 -20%/+25% 

DC Input current 

0.8 / 0.29A 

at 110 / 300Vdc 

Efficiency 

88.7 / 90.0% 

at 120 / 230Vac 

Losses 

10.4 / 9.1W 

at 120 / 230Vac 

Temperature range  -25°C to +70°C 

operational 

Derating 

2W/°C 

+60 to +70°C 

Hold-up time 

typ. 41 / 174ms 

at 120 / 230Vac 

The most outstanding features of this Dimension Q-
Series DIN-rail power supply are the high efficiency 
and the small size, which are achieved by many novel 
design details. The Q-Series is part of the Dimension 
family, existing alongside the lower featured C-
Series. 

With short-term peak power capability of 150% and 
built-in large sized output capacitors, these features 
help start motors, charge capacitors and absorb 
reverse energy and often allow a unit of a lower 
wattage class to be used. 

High immunity to transients and power surges as 
well as low electromagnetic emission makes usage in 
nearly every environment possible. 

The integrated output power manager, a wide range 
input voltage design and the low input inrush 
current make installation and usage simple.  

Unique quick-connect spring-clamp terminals allow a 
safe and fast installation 

A large international approval package for a variety 
of applications makes this unit suitable for nearly 
every situation. 

 

Dimensions 32x124x102mm 

WxHxD 

 
 

3. O

RDER 

N

UMBERS

 

 

4. M

ARKINGS

 

 

QS3.241 

24-28V unit 

 

Power Supply 

 

 

 Accessory ZM1.WALL 

Wall 

mount 

bracket 

IND. CONT. EQ.

 

UL 508 

 

UL 60950-1 

 

Class I Div 2 

  ZM11.SIDE 

Side 

mount 

bracket 

  YR2.DIODE 

Decoupling 

module 

  UF20.241 

Buffer 

unit 

 

 

 

 

 

 

 

 

EMC, LVD 

GL

 

Marine 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

2/21 

 

I

NDEX

 

P

AGE

   

I

NDEX

 

P

AGE

 

 

1.

 

General Description ............................................1

 

2.

 

Short-form Data ..................................................1

 

3.

 

Order Numbers....................................................1

 

4.

 

Markings ..............................................................1

 

5.

 

AC-Input...............................................................3

 

6.

 

Input Inrush Current ...........................................4

 

7.

 

DC-Input...............................................................4

 

8.

 

Output .................................................................5

 

9.

 

Hold-up Time.......................................................7

 

10.

 

Efficiency and Power Losses................................7

 

11.

 

Functional Diagram.............................................8

 

12.

 

Front Side and User Elements.............................8

 

13.

 

Terminals and Wiring..........................................9

 

14.

 

Reliability .............................................................9

 

15.

 

EMC....................................................................10

 

16.

 

Environment ......................................................11

 

17.

 

Protection Features ...........................................12

 

18.

 

Safety .................................................................12

 

19.

 

Dielectric Strength ............................................12

 

20.

 

Approvals...........................................................13

 

21.

 

Fulfilled Standards ............................................13

 

22.

 

Used Substances ............................................... 13

 

23.

 

Physical Dimensions and Weight ..................... 14

 

24.

 

Installation and Operation Instructions .......... 14

 

25.

 

Accessory........................................................... 15

 

26.

 

Application Notes............................................. 16

 

26.1.

 

Repetitive Pulse Loading........................ 16

 

26.2.

 

Peak Current Capability ......................... 17

 

26.3.

 

Back-feeding Loads ................................ 17

 

26.4.

 

Charging of Batteries ............................. 17

 

26.5.

 

Output Circuit Breakers ......................... 18

 

26.6.

 

External Input Protection....................... 18

 

26.7.

 

Parallel Use to Increase Output Power . 19

 

26.8.

 

Parallel Use for Redundancy.................. 19

 

26.9.

 

Daisy Chaining of Outputs..................... 19

 

26.10.

 

Series Operation..................................... 20

 

26.11.

 

Inductive and Capacitive Loads ............. 20

 

26.12.

 

Operation on Two Phases ...................... 20

 

26.13.

 

Use in a Tightly Sealed Enclosure .......... 20

 

26.14.

 

Mounting Orientations .......................... 21

 

 

 

 

I

NTENDED 

U

SE

 

The power supply shall only be installed and put into operation by qualified personnel.  

This power supply is designed for installation in an enclosure and is intended for the general use, such as in industrial 
control, office, communication, and instrumentation equipment. Do not use this device in aircraft, trains and nuclear 
equipment, where malfunctioning of the power supply may cause severe personal injury or threaten human life. 

 

T

ERMINOLOGY AND 

A

BREVIATIONS

 

PE and 

 symbol 

PE is the abbreviation for Protective Earth and has the same meaning as the symbol 

Earth, Ground   

This document uses the term “earth” which is the same as the U.S. term “ground”. 

T.b.d.   

 

To be defined, value or description will follow later. 

AC 230V 

A figure displayed with the AC or DC before the value represents a nominal voltage with 
standard tolerances (usually ±20%) included.  
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V) 
As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz and AC 
120V parameters are valid at 60Hz mains frequency. 

230Vac 

A figure with the unit (Vac) at the end is a momentary figure without any additional 
tolerances included. 

 

D

ISCLAIMER

 

The information presented in this document is believed to be accurate and reliable and may change without notice. 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

3/21 

 

5. AC-I

NPUT

 

 

 AC 

input 

nom. 

AC 100-240V    

wide-range input, TN-, TT-, IT-Mains, see 

Fig. 5-1

 

  AC input range 

min. 

85-276Vac continuous 

operation 

   

min. 

60-85Vac 

full power for 200ms, no damage between 0 and 85Vac 

   

min. 

276-300Vac < 

500ms 

 Input 

frequency 

nom. 

50 – 60Hz  

±6% 

 Turn-on 

voltage 

typ. 

61Vac 

steady-state value, see 

Fig. 5-1

 

 Shut-down 

voltage 

typ. 

58Vac 

steady-state value, see 

Fig. 5-1

 

 

 

AC 100V 

AC 120V 

AC 230V 

 

 Input 

current 

typ. 

1.67A 

1.42A 

0.82A 

at 24V, 3.4A, see 

Fig. 5-3

 

 Power 

factor 

*) 

typ. 

0.55 

0.53 

0.47 

at 24V, 3.4A, see 

Fig. 5-4

 

  Crest factor **) 

typ. 

3.33 

3.9 

3.88 

at 24V, 3.4A 

 Start-up 

delay 

typ. 

355ms 350ms 330ms 

see 

Fig. 5-2

 

 Rise 

time 

typ. 

6ms 

5ms 

7ms 

0mF, 24V, 3.4A, see 

Fig. 5-2

 

   

typ. 

20ms 

20ms 

22ms 

3.4mF, 24V, 3.4A, see 

Fig. 5-2

 

 Turn-on 

overshoot 

max. 

50mV 50mV 50mV 

See 

Fig. 5-2

 

*) 

The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. 

**)  The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform. 

 

 

Fig. 5-1   Input voltage range 

 

Fig. 5-2   Turn-on behavior, definitions 

 

Tur

n

-on

85V

Rated

input range

max.

500ms

V

IN

P

OUT

60V

300Vac

full

power

for

200ms

276V

S

hut

-down

 

 

Start-up

delay

Rise

Time

Ov

ershoot

- 5%

Output
Voltage

Intput
Voltage

 

 

 

Fig. 5-3   Input current vs. output load at 24V 

 

Fig. 5-4   Power factor vs. output load at 24V 

 

0.5

1.5

1.0

2.0

2.5

3.0 3.5A

0

0.3

0.6

0.9

1.2

1.5

1.8A

Output Current

Input
Current, typ.

230

Vac

120

Va

c

10

0V

ac

 

 

Power
Factor, typ.

0.5

1.0

1.5

2.0

3.5A

0.35

0.4

0.45

0.5

0.55

0.6

Output Current

120V

ac

230Vac

2.5

3.0

100

Vac

 

 

 

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

4/21 

6. I

NPUT 

I

NRUSH 

C

URRENT

 

 

An active inrush limitation circuitry limits the input inrush current after turn-on of the input voltage and after short 
input voltage interruptions.  

The charging current into EMI suppression capacitors is disregarded in the first milliseconds after switch-on. 

 

 

AC 100V 

AC 120V 

AC 230V 

 

 Inrush 

current 

max. 

6A

peak

 7A

peak

 13A

peak

 

-25°C to +70°C 

   

typ. 

4.5A

peak

 5A

peak

 10A

peak

 

-25°C to +70°C 

 Inrush 

energy 

max. 

2A

2

s 2A

2

s 2A

2

-25°C to +70°C 

 

 

Fig. 6-1   Input inrush current, typical behavior 

 

 

 

 

Input Current

Input Voltage

Output Voltage

 

 

 

Input:    

230Vac 

Output:  

24V, 3.4A 

Ambient: 25°C 

Upper curve: 

Input current 5A / DIV 

Medium curve:  Input voltage 500V / DIV 
Lower curve: 

Output voltage 20V / DIV 

Time basis:  

100ms / DIV 

 

 

 

7. DC-I

NPUT

 

 

  DC input 

nom. 

DC 110-300V 

  DC input range 

min. 

88-375Vdc 

continuous operation 

  DC input current 

typ. 

0.8A / 0.29A 

110Vdc / 300Vdc, 24V, 3.4A 

  Turn-on voltage 

typ. 

61Vdc 

steady state value 

  Shut-down voltage 

typ. 

47Vdc 

steady state value 

 
 

 

Fig. 7-1   Wiring for DC Input 

 

 

 

 

Fus

e

+

-

Load

L

N

PE

+

-

Power Supply

AC

DC

Battery

internal

fused

 

 

Instructions for DC use: 

a) 

Use a battery or similar DC source. 

b) 

Connect +pole to L and –pole to N. 

c) 

Connect the PE terminal to a earth wire or 
to the machine ground. 

In case the –pole of the battery is not connected 
to earth, use an appropriate fuse to protect the N 
terminal. 

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

5/21 

 

8. O

UTPUT

 

 

 Output 

voltage 

nom. 

24V  

 Adjustment 

range 

min. 

24-28V 

guaranteed, multi turn potentiometer 

   

max. 

30V 

at clockwise end position of potentiometer 

 Factory 

setting 

 

24.1V  

 

±0.2%,

 

at full load, cold unit 

 Line 

regulation 

max. 

10mV 

60 to 300Vac 

 Load 

regulation 

max. 

100mV 

static value, 0A Æ 3.4A Æ 0A  

  Ripple and noise voltage 

max. 

50mVpp 

20Hz to 20MHz, 50Ohm 

 Output 

capacitance 

typ. 

1 500µF 

 

 

Continuous power capability 

  Output current  

nom. 

3.4A 

at 24V, see 

Fig. 8-1

 

   

nom. 

3.0A 

at 28V, see 

Fig. 8-1

 

 Output 

power 

nom. 

80W 24V, 

continuous 

   

nom. 

84W 28V, 

continuous 

 Short-circuit 

current 

min. 

3.5A 

load impedance 250mOhm, see 

Fig. 8-1

 

   

max. 

4.2A 

load impedance 250mOhm, see 

Fig. 8-1

 

 

BonusPower®, short term power capability (up to typ. 4s) 

The power supply is designed to support loads with a higher short-term power requirement without damage or 
shutdown. The short-term duration is hardware controlled by an output power manager. The BonusPower

®

 is 

repeatedly available. Detailed information can be found in chapter 26.1 . 

Once BonusPower® has been stopped by the output power limiter, a timer disables the next BonusPower® capability. 
The recovery timer will start as soon as the output voltage reaches the adjusted value again, which usually happens 
after the load has been reduced. 

 Output 

current 

nom. 

5A 

at 24V, see 

Fig. 8-1

 

   

nom. 

4.5A 

at 28V, see 

Fig. 8-1

 

 Output 

power 

nom. 

120W 

24V, short term 

   

nom. 

126W 

28V, short term 

 Short-circuit 

current 

min. 

5.2A 

load impedance 250mOhm, see 

Fig. 8-1

 

   

max. 

6.0A 

load impedance 250mOhm, see 

Fig. 8-1

 

  Bonus time  

typ. 

4s  

at 24V, 5A, duration until the output voltage dips, 

   

min 

3s see 

Fig. 8-2

 

   

max. 

5s  

  BonusPower® recovery time  

typ. 

7s 

overload free time to reset power manager, see 

Fig. 8-3

 

 

Peak current capability (up to several ms) 

The power supply can deliver a peak current which is higher than the specified short term current. This helps to start 
current demanding loads or to safely operate subsequent circuit breakers. 

The extra current is supplied by the output capacitors inside the power supply. During this event, the capacitors will 
be discharged and causes a voltage dip on the output. Detailed curves can be found in chapter 26.2. 

 

Peak current voltage dips  

typ. 

from 24V to 20V 

at 6.8A for 10ms 

   

typ. 

from 24V to 12.5V 

at 13.5A for 2ms 

   

typ. 

from 24V to 7.5V 

at 13.5A for 5ms 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

6/21 

 

 

Fig. 8-1   Output voltage vs. output current, typ. 

 

Fig. 8-2   Bonus time vs. output power 

 

Output Voltage

0

0

1

3

4

6A

4

8

12

28V

16

20

24

2

Output Current

5

u

p

 t

o

 4

s

Adjustment

Range

co

n

tin

u

o

u

s

 

 

max

Bonus Time

0

110

120

130

140

150

160%

Output Power

1

2

3

7

4

5

6

8

9

10s

min

 

 

 

Fig. 8-3   BonusPower® recovery time 

 

 

 

Power
Demand

Output
Voltage

Limitation by
Power Manager

Bonus Power disabled

Recovery Time

100%

<150%

Bonus

Time

 

 

 

 

 

Bonus Power®

  

is available as soon as power comes on and immediately after the end of an output short circuit. 

 

 

Fig. 8-4   BonusPower® after input turn-on 

 

Fig. 8-5   BonusPower® after output short 

 

100%

Output
Voltage

Intput
Voltage

Bonus

Power

Output
Power

150%

 

 

Short of

Output

100%

Output
Voltage

Bonus

Power

Output
Power

150%

 

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

7/21 

 

9. H

OLD

-

UP 

T

IME

 

 

   

AC 100V 

AC 120V 

AC 230V 

 

  Hold-up Time 

typ. 

28ms 

41ms 

174ms 

3.4A, 24V, see 

Fig. 9-1

 

   

typ. 

58ms 

88ms 

347ms 

1.7A, 24V, see 

Fig. 9-1

 

 

 

Fig. 9-1   Hold-up time vs. input voltage 

 

Fig. 9-2   Shut-down behavior, definitions 

 

10

30

50

70

90

190ms

85

120

155

190

230Vac

Input Voltage

110

130

150

Hold-up
Time

170

24V, 3.4A, min.

24V, 3.4A, typ.

24V, 1.7A, min.

24V, 1.7A, typ.

 

 

- 5%

Hold-up Time

Zero Transition

Output
Voltage

Intput
Voltage

 

Note:  At no load, the hold-up time can be up to one minute. The green DC-ok lamp is on during this time. 

 

 

10. E

FFICIENCY AND 

P

OWER 

L

OSSES

 

 

   

AC 100V 

AC 120V 

AC 230V 

 

 Efficiency 

typ. 

87.1% 88.7% 90.0% 

3.4A, 

24V 

  Power losses 

typ. 

12.1W 

10.4W 

9.1W 

3.4A, 24V 

 

 

typ. 

0.9W 1.0W 2.1W 

0A, 

24V 

 

 

Fig. 10-1   Efficiency vs. output current at 24V 

 

Fig. 10-2   Losses vs. output current at 24V 

 

Efficiency

0.5

1.0

3.5A

87

88

89

90

Output Current

91

92%

120V

ac

100

Vac

230Vac

86

2.0

3.0

1.5

2.5

 

 

Power Losses

0

0.5

3.5A

0

2

4

6

8

10

12W

120Vac

100Vac

1.0

1.5

2.0

2.5

3.0

230Vac

Output Current

 

 

 

Fig. 10-3   Efficiency vs. input voltage,  24V, 3.4A 

 

Fig. 10-4   Losses vs. input voltage,  24V, 3.4A 

 

Efficiency

85

120

155

190

225 260

Vac

86

87

88

89

Input Voltage

90

91

92%

 

 

Power Losses

0

3

6

9

12

Input Voltage

15

18W

85

120

155

190

225 260

Vac

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

8/21 

 

11. F

UNCTIONAL 

D

IAGRAM

 

 

 

Fig. 11-1   Functional diagram 

 

+

+

-

-

V

OUT

Input Fuse
Input Filter
Input Rectifier
Inrush Limiter
Transient Filter

Output

Voltage

Regulator

Power

Converter

Output

Filter

Output

Voltage

Monitor

Output

Power

Manager

Temper-

ature

Shut-

down

Over-

load

DC

ok

Output

Over-

Voltage

Protection

L

N

 

 

 

12. F

RONT 

S

IDE AND 

U

SER 

E

LEMENTS

 

 

Fig. 12-1   Front side

 

Output voltage potentiometer  
(multi turn potentiometer) 
Open the flap to tune the output voltage. 
Factory setting: 24.1V 

DC-ok lamp (green) 
Overload lamp (red) 

Output Terminals 
Quick-connect spring-clamp 
terminals, no tools required 
 
+          Positive output  
          Negative (return) 
output 
            Dual pins per pole  

 

Overload 

lamp 

DC-ok 

lamp 

Normal mode 

OFF 

ON 

80W Continuous power /  
120W Peak power 

BonusPower

®

 mode 

OFF 

ON 

Overload  
(V

OUT

 < 90%) 

ON ON 

Overload  
(V

OUT

 < 80%) 

ON OFF 

Short-circuit  
(V

OUT

 = ca. 0V) 

ON 

OFF 

Over- temperature  

Intermitted  

Intermitted  

 

 
Input Terminals 
Quick-connect spring-clamp 
terminals, no tools required 
N … Neutral input 
L …  Line (hot) input 

... PE (Protective Earth) 

input 

No input power 

OFF 

OFF 

Voltage feeded 
back to the 
output terminals 

OFF ON 

 

See chapter 13 “Terminals and 
Wiring” to choose appropriate 
wire gauges 

 

 

 

 

 

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

9/21 

 

13. T

ERMINALS AND 

W

IRING

 

 

 Type 

Bi-stable, 

quick-connect spring clamp terminals. IP20 Finger safe construction. 

Suitable for field- and factory installation. Shipped in open position. 

  Ferrules 

allowed, but not required  

  Pull-out force 

10AWG:80N, 12AWG:60N, 14AWG:50N, 16AWG:40N (according to UL486E) 

 

   

Input terminals 

Output terminals 

 Solid 

wire 

0.5-6mm

2

 0.3-4mm

2

 

 Stranded 

wire 

0.5-4mm

2

 0.3-2.5mm

2

 

  American wire gauge 

20-10 AWG 

26-12 AWG 

  Wire stripping length 

10mm / 0.4inch 

6mm / 0.25inch 

 

 

Fig. 13-1   Connecting a wire 

 

 

1. Insert the wire

2. Snap the lever

To disconnect wire: same procedure

vice versa

 

 

Instructions: 

a) 

Use appropriate copper cables that are designed 
for an operating temperature of:  
60°C for ambient up to 45°C and  
75°C for ambient up to 60°C minimum.  

b) 

Follow national installation codes and 
installation regulations! 

c) 

Ensure that all strands of a stranded wire enter 
the terminal connection!  

d) 

Up to two stranded wires with the same cross 
section are permitted in one connection point 
(except PE wire).  

e) 

Do not use the unit without PE connection.

 

 

 

14. R

ELIABILITY

 

 

   

AC 100V 

AC 120V 

AC 230V 

 

  Lifetime expectancy 

min. 

48 000h 

62 000h 

79 000h 

40°C, 24V, 3.4A 

   

min. 

117 000h 

126 000h 

114 000h 

40°C, 24V, 1.7A 

   

min. 

136 000h 

15 years 

15 years 

25°C, 24V, 3.4A 

  MTBF SN 29500, IEC 61709 

1 191 000h 

1 265 000h 

1 451 000h 

40°C, 24V, 3.4A 

   

2 061 000h 

2 155 000h 

2 436 000h 

25°C, 24V, 3.4A 

  MTBF MIL HDBK 217F 

581 000h 631 

000h 643 

000h 

40°C, 24V, 3.4A, Ground Benign GB40 

   

812 000h 

889 000h 

912 000h 

25°C, 24V, 3.4A, Ground Benign GB25 

 

The  Lifetime expectancy shown in the table indicates the operating hours (service life) and is determined by the 
lifetime expectancy of the built-in electrolytic capacitors.  

Lifetime expectancy is specified in operational hours. Lifetime expectancy is calculated according to the capacitor’s 
manufacturer specification. The prediction model allows a calculation of up to 15 years from date of shipment. 

MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates 
reliability of a device. It is the statistical representation of the likelihood of the unit to fail and does not necessarily 
represent the life of a product. 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

10/21 

 

15. EMC 

 

The power supply is suitable for applications in industrial environment as well as in residential, commercial and light 
industry environment without any restrictions. CE mark is in conformance with EMC guideline 89/336/EEC and 
93/68/EEC and the low-voltage directive (LVD) 73/23/EWG. A detailed EMC Report is available upon request 

 

 

EMC Immunity 

EN 61000-6-1 EN 61000-6-2 

 

Generic standards 

 

Electrostatic discharge  

EN 61000-4-2 

Contact discharge 
Air discharge 

8kV 
15kV 

Criterion A 
Criterion A 

  Electromagnetic RF field 

EN 61000-4-3 80MHz-1GHz 

10V/m 

Criterion 

 

Fast transients (Burst) 

EN 61000-4-4 

Input lines 
Output lines 

4kV 
2kV 

Criterion A 
Criterion A 

 

Surge voltage on input 

EN 61000-4-5 

L Æ N 
N / L Æ PE 

2kV  
4kV 

Criterion A 
Criterion A 

 

Surge voltage on output 

EN 61000-4-5 

+ Æ - 
+ / - Æ PE 

500V 
500V 

Criterion A 
Criterion A 

  Conducted disturbance 

EN 61000-4-6 

0.15-80MHz 

10V 

Criterion A 

 

Mains voltage dips 

EN 61000-4-11 

70% of 100Vac

 

40% of 100Vac 
40% of 100Vac 

70Vac, 10ms 
40Vac, 100ms 
40Vac, 1000ms 

Criterion A 
Criterion C 
Criterion C 

  Voltage interruptions 

EN 61000-4-11 

 

0Vac, 5000ms 

Criterion C 

 

Voltage sags 

SEMI F47 0200 

 

96Vac, 1000ms 
84Vac, 500ms 
60Vac, 200ms 

Criterion A 
Criterion A 
Criterion A 

  Input voltage swells 

PULS internal standard 

 

300Vac, 500ms 

Criterion A 

 

Powerful transients 

VDE 0160 

over entire load 
range 

750V, 1.3ms 

Criterion A 

Criterions: 

  

A:  Power supply shows normal operation behavior within the defined limits.  

C:  Temporary loss of function is possible. Power supply might shut-down and restarts by itself. No damages or hazards for the power supply occur. 

 

  EMC Emission 

EN 61000-6-3 and EN 61000-6-4 

Generic standards 

  Conducted emission  

EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22 

Class B, input lines 

   

EN 55022 

Class A, output lines  

  Radiated emission 

EN 55011, EN 55022 

Class B 

  Harmonic input current 

EN 61000-3-2 

Fulfilled, active PFC

 

 

  Voltage fluctuations, flicker EN 

61000-3-3 

Fulfilled 

 

This device complies with FCC Part 15 rules.  
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this 
device must accept any interference received, including interference that may cause undesired operation. 

 

  Switching Frequency 

65 to 270kHz        load and input voltage dependent 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

11/21 

 

16. E

NVIRONMENT

 

 

  Operational temperature 

-25°C to +70°C (-13°F to 158°F) 

reduce output power above +60°C 

  Output de-rating 

2W/°C 

60-70°C   (140°F to 158°F), see 

Fig. 16-1

 

  Storage temperature 

-40 to +85°C  (-40°F to 185°F) 

storage and transportation 

 

Humidity 

5 to 95% r.H. 

IEC 60068-2-30 
Do not energize while condensation is present 

 

Vibration sinusoidal 

2-17.8Hz: ±1.6mm;  
17.8-500Hz: 2g 
2 hours / axis 

IEC 60068-2-6 

 Vibration 

random 

0.5m

2

(s

3

2 hours / axis 

IEC 60068-2-64 

 

Shock 

30g 6ms, 20g 11ms 
3 bumps / direction,  
18 bumps in total 

IEC 60068-2-27 

  Altitude 

0 to 6000m  (0 to 20 000ft) 

Reduce output power or ambient temperature 
above 2000m sea level. 

  Output de-rating (for altitude) 

5W/1000m or 5°C/1000m 

above 2000m (6500ft), see 

Fig. 16-2

 

 Over-voltage 

category 

III 

EN 

50178, altitudes up to 2000m  

   

II 

Altitudes from 2000m to 6000m 

  Degree of pollution 

EN 50178, not conductive 

 

 

Fig. 16-1   Output wattage vs. ambient temp., 

 

Fig. 16-2   Output wattage vs. altitude 

 

Allowed Output
Wattage at 24V

0

-25

0

20

40

70°C

20

40

60

80

100

120W

continuous

60

Ambient Temperature

for typ. 4s

 

 

Allowed Output
Wattage at 24V

0

0

2000

4000

6000m

20

40

60

80

100

120W

continuous

Altitude

for typ. 4s

A... Tamb < 60°C

B... Tamb < 50°C
C... Tamb < 40°C

A

B

C

 

 

The ambient temperature is defined as the air temperature 2cm below the unit. 

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

12/21 

 

17. P

ROTECTION 

F

EATURES

 

 

 Output 

protection 

Electronically protected against overload, no-load and short-circuits 

  Output over-voltage protection 

typ. 34Vdc 
max. 36Vdc 

In case of an internal power supply defect, a redundant 
circuitry limits the maximum output voltage. The output 
shuts-down and automatically attempts to restart. 

  Output over-current protection Electronically 

limited See 

Fig. 8-1

 

  Degree of protection 

IP 20 

EN/IEC 60529 

  Penetration protection 

> 3.5mm 

e.g. screws, small parts 

 Over-temperature 

protection 

yes 

output shut-down with automatic restart 

  Input transient protection 

MOV (Metal Oxide Varistor) and active transient filter 

  Internal input fuse 

T6.3A H.B.C. 

not user replaceable 

Note: In case of a protection event, audible noise may occur. 

 

18. S

AFETY

 

 

  Input / output separation  

SELV 

IEC/EN 60950-1  

   

PELV 

EN 60204-1, EN 50178, IEC 60364-4-41 

   

double or reinforced insulation 

  Class of protection 

PE (Protective Earth) connection required 

  Isolation resistance 

> 5MOhm 

input to output, 500Vdc  

  PE resistance 

< 0.1Ohm 

between housing and PE terminal 

  Touch current (leakage current) 

typ. 0.11mA 

100Vac, 50Hz, TN mains 

   

typ. 0.15mA 

120Vac, 60Hz, TN mains 

   

typ. 0.25mA 

230Vac, 50Hz, TN mains 

   

< 0.14mA 

110Vac, 50Hz, TN mains 

   

< 0.20mA 

132Vac, 60Hz, TN mains 

   

< 0.35mA 

264Vac, 50Hz, TN mains 

 

19. D

IELECTRIC 

S

TRENGTH

 

 

 

Fig. 19-1   Dielectric strength 

 

 

 

A B C 

 

Type test 

60s 

2500Vac 

3000Vac  500Vac 

 

Factory test 

5s 

2500Vac 

2500Vac  500Vac 

 

Field test 

5s 

2000Vac 

2000Vac  500Vac 

 

 

A

C

N

L

Input

Earth, PE

Output

 -

+

B

 

 

Type tests and factory tests:  
Conducted by the manufacturer. Do not repeat test in field! 
Rules for field test: 
Use appropriate test equipment which applies the voltage 
with a slow ramp! Connect L and N together as well as all 
output poles. 

The output voltage is floating and has no ohmic connection to ground. 

To fulfill the PELV requirements according to EN60204-1 § 6.4.1, we recommend that either the + pole, the – pole or 
any other part of the output circuit shall be connected to the protective earth system. This helps to avoid situations in 
which a load starts unexpectedly or can not be switched off any more when unnoticed earth faults occur. 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

13/21 

 

20. A

PPROVALS

 

 

 IEC 

60950-1 

IECEE

 

CB SCHEME 

CB Scheme,  
Information Technology Equipment 

 UL 

508 

IND. CONT. EQ.

 

LISTED   E198865   listed for use in U.S.A. (UL 508) and Canada (C22.2 
No. 14-95) 
Industrial Control Equipment

 

 UL 

60950-1 

 

RECOGNIZED   E137006    recognized for the use in U.S.A. (UL 60950-1) 
and Canada (C22.2 No. 60950)  
Information Technology Equipment, Level 3 

 UL 

1604 

 

RECOGNIZED   E246877    recognized for use in U.S.A. (UL 1604) and 
Canada (C22.2 No. 213-M1987) 
Hazardous Location Class I Div 2 T4 Groups A,B,C,D and  
Class I Zone 2 Groups IIA, IIB and IIC 

   

The unit is suitable for use in Class I Division 2 Groups A, B, C, D locations as well as for Class I 
Zone 2 Groups IIA, IIB and IIC locations. Substitution of components may impair suitability for 
Class I Division 2 environment. Do not disconnect equipment unless power has been switched 
off. Wiring must be in accordance with Class I, Division 2 wiring methods of the National 
Electrical Code, NFPA 70, and in accordance with other local or national codes. 

 Marine 

GL

  

ABS

 

GL (Germanischer Lloyd) classified and ABS (American Bureau for 
Shipping) PDA for marine and offshore applications. 
Environmental category: C, EMC2 

 SEMI 

F47 

 

SEMI F47-0200 Power Quality Star 
Ride-through compliance for semiconductor industry. 
Full SEMI range compliance (Input: 120Vac or 208Vac, output: 240W) 

 

21. F

ULFILLED 

S

TANDARDS

 

 

  EN 61558-2-17 

Safety of Power Transformers 

  EN/IEC 60204-1 

Safety of Electrical Equipment of Machines 

  EN/IEC 61131-2 

Programmable Controllers 

  EN 50178 

Electronic Equipment in Power Installations 

 

 

22. 

 

U

SED 

S

UBSTANCES

 

 

  The unit does not release any silicone and is suitable for the use in paint shops. 

  Electrolytic capacitors included in this unit do not use electrolytes such as Quaternary Ammonium Salt Systems. 

  Plastic housings and other molded plastic materials are free of halogens, wires and cables are not PVC insulated. 

 

The production material within our production does not include following toxic chemicals: 
Polychlorized Biphenyl (PCB), Polychlorized Terphenyl (PCT), Pentachlorophenol (PCP), Polychlorinated naphthalene 
(PCN), Polybrom Biphenyll (PBB), Polybrom Bipheny-oxyd (PBO), Polybrominated Diphenylether (PBDE), Polychlorinated 
Diphenylether (PCDE), Polydibromphenyl Oxyd (PBDO), Cadmium, Asbest, Mercury, Silicia 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

14/21 

 

23. P

HYSICAL 

D

IMENSIONS AND 

W

EIGHT

 

 

  Weight 

440g / 0.97lb 

 

  DIN-Rail 

Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.  
The DIN-rail height must be added to the depth (102mm) to calculate the total required 
installation depth. 

  Electronic files with mechanical data can be downloaded at www.pulspower.com 

 

 

Fig. 23-1   Front view 

 

Fig. 23-2   Side view 

 

 

 

 

 

 

24. I

NSTALLATION AND 

O

PERATION 

I

NSTRUCTIONS

 

 

Mounting Orientation: 
Output terminal must be located on top and input terminal on the bottom. For other orientations see section 26.14. 

Cooling: 
Convection cooled, no forced cooling required. Do not cover ventilation grid (e.g. cable conduits) by more than 30%! 

Installation clearances: 
40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently 
with full power. In case the adjacent device is a heat source, 15mm clearance is recommended. 

Risk of electrical shock, fire, personal injury or death! 
Do not use the unit without proper earth connection (Protective Earth). Use the pin on the terminal block for earth 
connection and not one of the screws on the housing. 
Turn power off before working on the power supply. Protect against inadvertent re-powering. 
Make sure the wiring is correct by following all local and national codes. 
Do not  open, modify or repair the unit. 
Use caution to prevent any foreign objects from entering into the housing. 
Do not use in wet locations or in areas where moisture or condensation can be expected. 

Service parts: 
The unit does not contain any serviceable parts. The tripping of an internal fuse is caused by an internal defect. If 
damage or malfunctioning should occur during operation, immediately turn power off and send unit to factory for 
inspection! 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

15/21 

 

25. A

CCESSORY

 

 

ZM1.WALL   Wall mounting bracket 

This bracket is used to mount Dimension units onto a flat surface without utilizing a DIN-Rail. The two aluminum 
brackets and the black plastic slider of the unit have to be detached, so that the two steel brackets can be mounted. 

Fig. 25-1   ZM1.WALL   Wall Mounting Bracket 

 

Fig. 25-2   Assembled Wall Mounting Bracket 

 

 

 

 

 

ZM11.SIDE   Side mounting bracket 

This bracket is used to mount Dimension units sideways with or without utilizing a DIN-Rail. The two aluminum 
brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.  

For sideways DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on 
the steel bracket. 

Fig. 25-3   ZM11.SIDE   Side Mounting Bracket 

 

Fig. 25-4  Side Mounting with DIN-rail brackets 

 

 

 

 

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

16/21 

 

26. A

PPLICATION 

N

OTES

 

26.1. R

EPETITIVE 

P

ULSE 

L

OADING

 

Typically, a load current is not constant. It varies over time. For pulse load compatibility, following rules must be met: 

a) 

The pulse power demand must be below 150% of the nominal power. 

b) 

The duration of the pulse power must be shorter than the allowed Bonus Time. (see output section) 

c) 

The average (R.M.S.) output current must be below the specified continuous output current.  
If the R.M.S. current is higher, the unit might respond with a thermal shut-down after a while. Use the max. duty 
cycle curve (

Fig. 26-2

) to check if the average output current is below the nominal current. 

d) 

For altitudes higher than 2000m reduce the pulse loading (15W/1000m) or the ambient temperature (5°C/1000m) 
 

 

Fig. 26-1   Repetitive pulse loads, definitions 

 

Fig. 26-2   Max. Duty Cycle Curve 

 

100%

P

PEAK

T

PEAK

P

0

T

0

max.

150%

 

 

150%

100

0

0.2

0.4

0.6

0.8

1.0

DutyCycle

110

120

130

140

P

PEAK

P

0

 = 10%

P

0

 = 50%

P

0

 = 75%

P

0

 = 100%

 

 

 
P

0

          Base load (W) 

P

PEAK

    Pulse load (above 100%) 

T

0

          Duration between pulses (s) 

T

PEAK

    Pulse duration (s) 

 

D

uty

C

ycle

T

0

 =

T

peak 

-

 

 (D

uty

C

ycle

 x T

peak

)

T

peak + 

T

0

T

peak

D

uty

C

ycle 

 =

 

 

Utilizing the Max. Duty Cycle Curve: 

Example to determine the repetition rate of pulses without dipping of the output voltage: 

Parameters of application: 
 
Pulse length is T

PEAK

 = 1s  

 
Steady state load P

0

=120W 

(= 50% of I

RATED

 
Peak load P

PEAK

 = 360W  

(= 150% of I

RATED

Determining the repetition rate: 

1)  make a vertical line at P

PEAK

 = 150% 

2)  make a horizontal line where the vertical line crosses the P

0

 = 50% curve 

3)  Read the Max. Duty Cycle from the Duty Cycle-axis  (= 0.37) 
4)  Calculate the min. pause (base load) length T

0

 : 

D

uty

C

ycle

T

0

 =

T

peak 

-

 

 (D

uty

C

ycle

 x T

peak

)

=

0.37

1s

 

-

 

 (0.37 x 1s)

= 1.7s

 

5)  Pulse length = 1s,  min. pause length = 1.7s 
6)  Max. repetition rate = pulse length +pause length =  2.7s 

 

More examples for pulse load compatibility: 

P

PEAK

 

P

0

 

T

PEAK

 

T

0

 

 

P

PEAK

 

P

0

 

T

PEAK

 

T

0

 

120W 80W 1s  >25s 

 

120W 40W 

0.1s 

>0.16s 

120W  0W 1s >1.3s 

 

120W 40W 1s >1.6s 

100W 40W 1s > 

0,75s 

 

120W 40W 3s  >4.9s 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

17/21 

26.2. P

EAK 

C

URRENT 

C

APABILITY

 

Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current 
demand of the pick-up coil is several times higher than the steady state current and usually exceeds the nominal 
output current (including the Bonus Power

®

) The same situation applies, when starting a capacitive load.  

Branch circuits are often protected with circuit breakers or fuses. In case of a short or an overload in the branch 
circuit, the fuse needs a certain amount of over-current to trip or to blow. The peak current capability ensures the 
safe operation of subsequent circuit breakers. 

Assuming the input voltage is turned on before such an event, the built-in large sized output capacitors inside the 
power supply can deliver extra current. Discharging this capacitor causes a voltage dip on the output. The following 
two examples show typical voltage dips: 

Fig. 26-3   Peak load 6.8A for 50ms, typ. 

 

Fig. 26-4   Peak load 13.5A for 5ms, typ. 

Output
Voltage

Output
Current

10ms/DIV

24V

0A

6.8A

18.5V

 

 

Output
Voltage

Output
Current

1ms/DIV

24V

0A

13.5A

7.5V

 

Peak load 6.8A (resistive) for 50ms 

Output voltage dips from 24V to 18.5V. 

 

Peak load 13.5A (resistive) for 5ms 

Output voltage dips from 24V to 7.5V. 

 

26.3. B

ACK

-

FEEDING 

L

OADS 

 

Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called 
return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). 

This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power 
supply. It does not matter, whether the power supply is on or off. 

The maximum allowed feed back voltage is 35Vdc. The absorbing energy can be calculated according to the built-in 
large sized output capacitor which is specified in chapter 8. 

26.4. C

HARGING OF 

B

ATTERIES

 

The power supply can be used for float-charging of lead-acid or maintenance free 24V VRLA batteries. 

Instructions for charging batteries: 
a) 

Set the output voltage, at disconnected load, very precisely to the end-of-charge voltage according to the 
expected battery temperature. 

End-of-charge voltage 

27.8V 

27.5V 

27.15V 

26.8V 

Battery 

temperature 

10°C 20°C 30°C 40°C 

b) 

Use a 15A or16A circuit breaker (or blocking diode ) between the power supply and the battery. 

c) 

Ensure that the output current of the power supply is below the allowed charging current of the battery. 

d) 

Use only matched batteries when putting 12V types in series. 

e) 

The return current to the power supply is typ. 6.3mA at 25Vdc

 

when the power supply is switched off (except in 

case a blocking diode is utilized). 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

18/21 

26.5. O

UTPUT 

C

IRCUIT 

B

REAKERS

 

Standard miniature circuit breakers (MCBs) can be used for branch protection. Ensure that the MCB is rated for DC 
voltage, too. The following tests show which circuit breakers the power supply typically trips. 

Circuit breakers have huge tolerances in their tripping behavior. Therefore, these typical tests can only be used as a 
recommendation or for comparing two different power supplies. Furthermore, the loop impedance has a major 
influence on whether a breaker trips or not. Two tests were performed, representing typical situations: 

 
Test 1: 
  Short circuit  with S1 on the power supply end of the cable (loop impedance approx. 20mOhm) 

 

Fig. 26-5   Branch protectors, test circuit 1 

 

 

Circuit

Breaker

Power

Supply

AC

DC

+

-

I

Load

+

-

S1

 

 

Parameters: 

Input voltage: 

230Vac, load current: 

0A 

Tripping time shorter than 5s. 

The following circuit breaker tripped during the test: 

A- or Z- Characteristic::  equal or smaller 6A  
C- Characteristic:   

equal or smaller 1A 

 

 

Test 2:  Short circuit with S1 on the load end (additional impedance included; represents longer load wire length). 

Fig. 26-6   Branch protectors, test circuit 2 

 

R

Circuit

Breaker

Power

Supply

AC

DC

+

-

I

S1

Load

+

-

 

 

Parameters: 

Input voltage: 

230Vac, load current: 

0A 

Tripping time shorter than 5s. 

The following circuit breaker tripped during the test: 

A- or Z- Characteristic:: 

≤ 6A and R< 180mOhm  

C- Characteristic:   

≤ 1A and R< 390mOhm 

 
What does this resistance mean in wire length? 

 

0.5mm

2

 0.7mm

2

 1.0mm

2

 1.5mm

2

 2.5mm

2

 4.0mm

2

 

180mOhm 

10.9m 15.2m 21.7m 32.6m 54.3m 86.9m 

220mOhm 

6.1m  8.6m  12.3m 18.4m 30.6m 49.0m 

 

 

 

 

 

 

 

 

 

 

 

Example: 
Which wire gauge must be used to trip a Z-Characteristic circuit breaker with a rating of 6A? The load wire length is 
21m. 

Answer: A 6A Z-Characteristic circuit breaker requires a loop impedance of less than 180mOhm (test results). The wire 
length table shows that up to 25.1m wire with a cross section of 2.5mm

2

 are below 180mOhm. A wire not smaller 

than 2.5mm

2

 shall be used. 

26.6. E

XTERNAL 

I

NPUT 

P

ROTECTION

 

The unit is tested and approved for branch circuits up to 20A. External protection is only required, if the supplying 
branch has an ampacity greater than this. In some countries local regulations might apply. Check also local codes and 
local requirements. 

If an external fuse is necessary or utilized, a minimum value is required to avoid undesired tripping of the fuse. 

 B-Characteristic 

C-Characteristic 

Ampacity max. 

20A 20A 

 min. 

6A 6A 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

19/21 

26.7. P

ARALLEL 

U

SE TO 

I

NCREASE 

O

UTPUT 

P

OWER

 

Power supplies can be paralleled to increase the output power. 

 

Fig. 26-7   Schematic for parallel operation 

 

Instructions for parallel use:

 

 

Unit A

AC

DC

Unit B

AC

DC

-

+

-

+

Load

+

-

 

 

a) 

Use only power supplies from the same series (Q-Series). 

b) 

A fuse (or diode) on the output is only required if more than 
three units are connected in parallel. 

c) 

Do not load terminals with more than 25A. Follow wiring 
instructions according to chapter 0 

d) 

Keep an installation clearance of 15mm (left/right) between 
two power supplies  and avoid installing the power supplies 
on top of each other. 

26.8. P

ARALLEL 

U

SE FOR 

R

EDUNDANCY

 

Power supplies can be paralleled for 1+1 redundancy to gain a higher system availability. Redundant systems require 
a certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put 
two QS3.241 power supplies in parallel. In case one power supply unit fails, the other one is automatically able to 
support the load current without any interruption. This simple way to build a redundant system has two major 
disadvantages: 

a.  The faulty power supply can not be recognized. The green LED will still be on since it is reverse-powered from 

the other power supply. 

b.  It does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a - 

virtually nearly impossible - case, the defective unit becomes a load for the other power supplies and the output 
voltage can not be maintained any more.  

This can only be avoided by utilizing decoupling diodes which are included in the decoupling module YR2.DIODE or 
redundancy module YRM2.DIODE with alarm contacts. 

Recommendations for building redundant power systems: 
a) 

Use separate input fuses for each power supply. 

b) 

Monitor the individual power supply units. A DC-ok lamp and a DC-ok contact is included in the redundancy 
module YRM2.DIODE. This feature reports a faulty unit. 

c) 

When possible, connect each power supply to different phases or circuits. 

26.9. D

AISY 

C

HAINING OF 

O

UTPUTS

 

Daisy chaining (jumping from one power supply output to the next) is allowed as long as the maximum current 
through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block. 

 

Fig. 26-8   Daisy chaining of outputs 

 

Fig. 26-9   Using distribution terminals 

 

Power

Supply

+ +

- -

Input

Power

Supply

+ +

- -

Input

Load

+

-

max 25A!

 

 

L   N  PE

Power

Supply

+ +

- -

L   N  PE

Power

Supply

+ +

- -

Load

+

-

Distribution

Terminals

 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

20/21 

26.10. S

ERIES 

O

PERATION

 

The power supply can be put in series to increase the output voltage. 

 

Fig. 26-10   Schematic for series operation 

 

Instructions for use in series:

 

 

Earth

Unit A

AC

DC

Unit B

AC

DC

-

+

-

+

Load

+

-

 

 

b) 

It is possible to connect as many units in series as needed, 
providing the sum of the output voltage does not exceed 
150Vdc. 

c) 

Voltages with a potential above 60Vdc are not SELV any 
more and can be dangerous. Such voltages must be installed 
with a protection against touching. 

d) 

For serial operation use power supplies of the same type. 

e) 

Earthing of the output is required when the sum of the 
output voltage is above 60Vdc. 

f) 

Keep an installation clearance of 15mm (left/right) between 
two power supplies  and avoid installing the power supplies 
on top of each other. 

Note: Avoid return voltage (e.g. from a decelerating motor or 
battery) which is applied to the output terminals. 

26.11. I

NDUCTIVE AND 

C

APACITIVE 

L

OADS

 

The unit is designed to supply any kind of load, including unlimited capacitive and inductive loads. 

26.12. O

PERATION ON 

T

WO 

P

HASES

 

Fig. 26-11   Schematic for two phase operation 

 

 

240V

 

+

15%

 ma

x.

Fuse

L2

L1

L3

L

N

PE

Power Supply

AC

DC

internal

fused

 

 

 
Instructions for two phase operation:
 
a) 

A phase to phase connection is allowed as long as the 
supplying voltage is below 240V

+15%

b) 

Use a fuse or a circuit breaker to protect the N input. The 
N input is internally not protected and is in this case 
connected to a hot wire. 

Appropriate fuses or circuit breakers are specified in section 26.6 
“External Input Protection”. 

26.13. U

SE IN A 

T

IGHTLY 

S

EALED 

E

NCLOSURE

 

When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher 
than outside. The inside temperature defines the ambient temperature for the power supply. 

Results from such an installation: 

Power supply is placed in the middle of the box, no other heat producer inside the box  

Enclosure: 

 

 

Rittal Typ IP66 Box PK 9516 100, plastic, 110x180x165mm 

Load:    

 

 

24V, 3.4A; (=100%) load is placed outside the box 

Input: 

   230Vac 

Temperature inside enclosure:  

41.3°C  (in the middle of the right side of the power supply with a distance of 2cm) 

Temperature outside enclosure:   25.1°C 
Temperature rise: 

 

16.2K 

background image

 

 

 

QS3.241 

 

 

Q-Series 

24V, 3.4A, S

INGLE 

P

HASE 

I

NPUT

 

 

 

Nov. 2006 / Rev. 1.0  DS-QS3.241-EN 
All parameters are specified at 24V, 3.4A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.. 

www.pulspower.com   Phone +49 89 9278 0    Germany 

21/21 

26.14. M

OUNTING 

O

RIENTATIONS

 

Mounting orientations other than input terminals on the bottom and output on the top require a reduction in 
continuous output power or a limitation in the max. allowed ambient temperature. The amount of reduction 
influences the lifetime expectancy of the power supply. Therefore, two different derating curves  for continuous 
operation can be found below: 

Curve A1 

Recommended output current. 

Curve A2 

Max allowed output current (results approx. in half the lifetime expectancy of A1). 

 

Fig. 26-12   
Mounting 
Orientation  A  
Standard 
Orientation 

Power

Supply

OUTPUT

INPUT

 

Output Current

0

10

20

30

40

60°C

0.7

2.1

2.8

3.5A

50

A1

Ambient Temperature

1.4

 

 

 

 

Fig. 26-13    
Mounting 
Orientation  B 
(Upside down) 

Pow

er

Suppl

y

OUTP

UT

INPU

T

 

Output Current

0

10

20

30

40

60°C

0.7

2.1

2.8

3.5A

50

Ambient Temperature

1.4

A1

A2

 

 

 

 

Fig. 26-14   
Mounting 
Orientation  C  
(Table-top 
mounting) 

 

Output Current

0

10

20

30

40

60°C

0.7

2.1

2.8

3.5A

50

Ambient Temperature

1.4

A1

A2

 

 

 

 

Fig. 26-15   
Mounting 
Orientation  D  
(Horizontal cw) 

Po
w

er

S

uppl

y

OUT

P

UT

INP
U

T

 

Output Current

0

10

20

30

40

60°C

0.7

2.1

2.8

3.5A

50

Ambient Temperature

1.4

A1

A2

 

 

 

 

Fig. 26-16   
Mounting 
Orientation  E  
(Horizontal ccw) 

Po

w

er

S

uppl

y

OUT

P

UT

INP

U

T

 

Output Current

0

10

20

30

40

60°C

0.7

2.1

2.8

3.5A

50

Ambient Temperature

1.4

A1

A2